induction heating process with inert gas and vacuum technology Special materials or application areas require a special processing. The flux used during the conventional induction brazing process is often the cause corrosion and burns on the workpiece. Flux inclusions may also lead to an impairment of the component properties. Furthermore, due to the existing oxygen … Read more
Jointing Metal with Brazing and Welding There are several methods available for joining metals, including welding, brazing and soldering. What is the difference between welding and brazing? What is the difference between brazing and soldering? Let’s explore the distinctions plus comparative advantages as well as common applications. This discussion will deepen your understanding of metal … Read more
Brazing Carbide to Steel Part With Induction Heating Objective Brazing carbide to steel part Equipment DW-UHF-6kw Induction Heating Power Supply ultra high frequency custom coil Key Parameters Power: 1.88 kW Temperature: Approximately 1500°F (815°C) Time: 14 sec Materials Coil- 2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide- 13 … Read more
Induction Brazing Carbide Tipping on Cutting Steel Tool Applications Objective : A leading manufacturer of CBN and PCD cutting tools wants to increase their productivity by focusing heat on a very small area in order to decrease heat loss and improve a carbide tipping process. Induction Brazing Process: The customer provided a triangle steel body, each side ~16.5 mm (0.65 inches). The induction brazing carbide tipping must be performed on a 3 … Read more
High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction … Read more
High Frequency Induction Brazing Steel Tube to Copper Tube Objective The goal is to braze a steel tube to a copper tube in 60 seconds using flux and brazing alloy. Equipment DW-UHF-10kw induction brazing heater Three turns dual diameter coil Materials • Steel tube and copper receiver • Braze alloy (CDA 681) • B-1 flux … Read more
Objective Induction Brazing Copper to Copper parts Spacer. The workpieces were heated to 2012˚F (1100˚C) in 1 minutes. Recommended Equipment The recommended equipment for this application is the DW-HF-45kw induction heating machine Materials: Copper section: 0.55” thick x 1.97” long x 1.18” wide x 0.2” long (14 mm thick & 50 mm long x 30 … Read more
The Professional Induction Brazing Stainless Steel Tubing Joints Technology The goal of this induction brazing application test is for Induction Brazing Stainless Steel Tubing Joints evenly for increased repeatability. Industry: Automotive Equipment: DW-UHF-10KW induction brazing machine Time: 15 sec. Materials: Stay Silv Black Flux Temperature: 1472°F (800°C) Power: 8 kW Process: The two stainless tubes where … Read more
induction brazing copper and brass rods Objective Induction Brazing copper and brass rods and strips to replace torch operation. The current torch process results in excessive contaminants on the assembly, and requires extensive rework after the brazing operation. Equipment DW-UHF-40KW high frequency induction brazing machine Two turn open end conveyor coil Materials • Copper coupon … Read more
Induction Brazing Carbide Onto Steel Part Objective Brazing carbide onto steel workpiece Equipment DW-UHF-6KW-III Handheld Induction Brazing Heater Key Parameters Power: 4kW Temperature: Approximately 1500°F (815°C) Time: 16 sec Materials Coil- 2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide- 13 mm OD, 3 mm wall thickness Steel piece– … Read more