Induction Brazing Stainless Steel Tube to a Base Objective: Induction brazing was utilized to join a stainless steel tube (OD: 45mm, ID: 42mm) to a compatible metal base. The goal was to achieve a strong, leak-free bond with high joint integrity suitable for mechanical and thermal stresses. The case also aimed to optimize brazing parameters, … Read more
Brazing Copper T-Pipes with Induction Heating Copper pipes are a staple in HVAC systems, plumbing networks, and other industrial applications. When it comes to joining copper T-pipes, brazing is often the go-to technique due to its strength and reliability. However, traditional brazing methods have their limitations, such as uneven heating or long process times. Enter … Read more
Induction Brazing Copper Lap Joints: A Reliable and Efficient Joining Method Induction brazing copper lap joints is a highly effective method for joining copper components with precision and strength. The process involves using an induction heating system to generate heat directly within the copper material, allowing for a localized and controlled heating of the joint … Read more
Why Induction Heating is the Green Technology of the Future? As the world continues to focus on sustainable energy and reducing carbon emissions, industries are seeking new ways to make their processes more environmentally friendly. One promising technology is induction heating, which uses magnetic fields to produce heat without the need for fossil fuels or … Read more
Brazing Steel Automotive Parts With Induction Heating System Automotive Parts Use For Induction Heating The automotive industry utilizes many different parts that require heat for assembly. Processes such as brazing, soldering, hardening, tempering, and shrink fitting are common thought-out the automotive industry. These heating processes can be improved significantly through the use of induction heating … Read more
Brazing Carbide to Steel Part With Induction Heating Objective Brazing carbide to steel part Equipment DW-UHF-6kw Induction Heating Power Supply ultra high frequency custom coil Key Parameters Power: 1.88 kW Temperature: Approximately 1500°F (815°C) Time: 14 sec Materials Coil- 2 helical turns (20 mm ID) 1 planar turn (40 mm OD, 13 mm Height) Carbide- 13 … Read more
Induction Brazing Carbide Tipping on Cutting Steel Tool Applications Objective : A leading manufacturer of CBN and PCD cutting tools wants to increase their productivity by focusing heat on a very small area in order to decrease heat loss and improve a carbide tipping process.   Induction Brazing Process:  The customer provided a triangle steel body, each side ~16.5 mm (0.65 inches). The induction brazing carbide tipping must be performed on a 3 … Read more
High Frequency Induction Brazing Carbide Tipping of Medical Tools Applications Carbide Tipping is specific induction brazing process by which a hardened tip material is applied to a base material to produce an extremely hard cutting edge. Objective: The objective of this application: Induction brazing carbide tipping of medical tools They would like to use induction … Read more
High Frequency Induction Brazing Steel Tube to Copper Tube Objective The goal is to braze a steel tube to a copper tube in 60 seconds using flux and brazing alloy. Equipment DW-UHF-10kw induction brazing heater Three turns dual diameter coil Materials • Steel tube and copper receiver • Braze alloy (CDA 681) • B-1 flux … Read more
HLQ Induction heating systems are value added systems that can fit directly into the manufacturing cell, reducing scrap, waste, and without the need for torches. The systems can be configured for manual control, semi-automated, and all the way up to fully automated systems. HLQ induction brazing and soldering systems repeatedly provide clean, leak-free joints for … Read more