induction brazing stainless steel | Manufacturer of induction heating machine ,ultrasonic welding machine

induction brazing stainless steel to copper

Objective Induction Brazing stainless steel to copper tubing. Objective is to evaluate induction brazing solution. Customer is looking to reduce defects and for a cleaner brazing environment. Due to different pipe size and lower volume – evaluation is performed with a induction brazing system. Test1 Equipment DW-HF-25kw induction brazing machine Materials Copper to Stainless steel … Read more

induction brazing stainless steel tubing process

induction heating theory

Induction Brazing stainless steel tubing and stainless steel fittings Technology Objective Induction Brazing stainless steel tubing and stainless steel fittings Equipment DW-UHF-20kw induction brazing machine Materials 1.75″ (44.45mm) Hexagon fitting Power: 10.52 kW Temperature: 1300°F (704°C) Time: 30 seconds Results and Conclusions: Induction heating pinpoints the heat to the desired area of the part Improved process control for … Read more

induction brazing stainless steel to steel

High frequency magnetic induction brazing stainless steel to steel process HLQ team was provided with 2 different parts to be brazed in our test laboratory. Objective: Induction Brazing of a 0.15’’/ 3.81mm stainless steel pin to a steel base. Equipment:  DW-UHF-6KW-III handheld induction brazing system  Industry: Appliances & HVAC Materials: Steel hexagon (base 1’’/ 25.4 mm diameter; 0.1’’/ … Read more

Induction Brazing Stainless Steel Tubing Joints

The Professional Induction Brazing Stainless Steel Tubing Joints Technology The goal of this induction brazing application test is for Induction Brazing Stainless Steel Tubing Joints evenly for increased repeatability. Industry: Automotive Equipment:  DW-UHF-10KW induction brazing machine Time: 15 sec. Materials: Stay Silv Black Flux Temperature:  1472°F  (800°C) Power: 8 kW Process: The two stainless tubes where … Read more

High Frequency Brazing Stainless Steel Fittings

High Frequency Brazing Stainless Steel Fittings Objective High Frequency Brazing stainless steel fittings to corogated (SS) hoses. The hoses are with sizes ID 1.575in (40mm) and ID 2.99in (76 mm).  The customer has never used induction heating before and is not familiar with the induction process. The goal of this test is to prove the strength of … Read more

Handheld Brazing Stainless Steel Tube

Handheld Brazing Stainless Steel Tube With Handheld Induction Heater Objective Induction Braze stainless steel tubes to copper tubes with handheld induction brazing heater. Objective is to evaluate induction brazing solution. Customer is looking to reduce defects and for a cleaner brazing environment. Due to different pipe size and lower volume – evaluation is performed with … Read more

Brazing stainless steel with induction

High frequency induction brazing stainless steel tube to stainless steel fitting with DW-HF-25kw-A induction heater.

Objective

Brazing stainless steel tubing and stainless steel fittings

Equipment

DW-HF-25kw-A induction brazing machine

Materials
1.75″(44.45mm) Hexagon fitting

Power: 10.52 kW
Temperature: 1300°F (704°C)
Time: 30 seconds

Results and Conclusions:

  • Induction heating pinpoints the heat to the desired area of the part
  • Improved process control for precise heating to a desired temperature
  • Power on demand and rapid, consistent heat cycles
  • Technology without pollution, which is both clean and safe

Induction Brazing Stainless Steel

Induction Brazing Stainless Steel Car grill 

Objective Braze an end plug on a stainless steel car grill before powder coating application
Material Stainless steel car grill 0.5” x 0.19” (12.7mm x 4.8mm), end plugs and braze ring
Temperature: 1350 ºF (732°C)
Frequency:400 kHz
Equipment •DW-UHF-6kW-III induction heating system, equipped with a remote workhead containing one 0.66μF capacitor.
• An induction heating coil designed and developed specifically for this application.
Process A three turn square shaped helical coil is used to heat the end of the grill. End plugs are inserted into the grill and the assembly is inserted into the coil for 30 seconds. The braze flows to create a neat and clean leak-proof joint.
Results/Benefits Induction heating provides:
• Rapid localized heat to joint area only
• Minimized oxidation reduces cleaning time
• Hands-free heating that involves no operator skill for manufacturing
• Even distribution of heating