Shrink Fittting Part Removal application with Induction Heating Objective This is a Shrinkfit Part Removal application. The customer’s current process uses a press to push the inserted part out. However, this requires significant force and time. By applying heat, the housing can expand just enough to allow for the easy removal of the inserted part … Read more
high frequency induction hardening camshafts process Induction heating is the preferred method for hardening camshafts. The objective of this application is to harden a variety of steel samples within several seconds.If induction heating is integrated into the production lines, each camshaft can be hardened with great controllability and repeatability. Our machines allow you to fully … Read more
Induction Hardening Steel Part with High Frequency Hardening Machine The goal of this induction heating application is to heat complex shape steel tools for hardening and integrate the process on a conveyor line to increase productivity. Industry: Manufacturing Equipment: DW-UHF-10KW induction hardening machine Materials: Steel tool parts Power: 9.71kW Time: 17 secs Coil: Custom designed 4 turn helical coil. … Read more
induction heating stainless steel wire cable Objective Induction Heat stainless steel cable made from stranded wire with induction for stress relief. Heating is performed while the cable is static to determine the required power needed to meet the customer’s listed production rate of 1,000 ft/hour (305 m/hr). Equipment DW-UHF-4.5KW induction heater Materials • Austenitic stainless … Read more
Induction inline wire heating process Objective Induction Heat several different inline wire diameters to 204°C (400°F) in 0.8 seconds with the same induction coil. Equipment DW-UHF-10kw induction heater Test 1 Materials • 0.110″(2.79mm) dia wire Power: 2.22 kW Temperature: 204°C (400°F) Time: 0.9 sec Test 2 Materials • 0.067″ (1.70mm) dia wire Power: 5.25 kW Temperature: 204°C … Read more
High Frequency Induction Brazing Copper Wire Objective High frequency induction Braze a 5.3 sq mm (10 gauge) and a 0.5 sq mm (20 gauge) copper wire using induction with an open C-coil. Equipment DW-UHF-6KW-III handheld induction brazing heater Open C-coil Flexible Leads Materials • 10 gauge (5.3 sq mm) copper wire • 20 gauge wire … Read more
Induction Brazing Steel Parts to Tungsten Carbide Plate Objective Induction Brazing of Steel Parts to a Tungsten Carbide Plate Equipment DW-UHF-6KW-III handheld induction brazing machine Test 1 Materials • Steel rod: 19.05 mm (0.75″) OD, 82.55 mm (3.25″) Length • Tungsten Carbide Plate: 38.1 mm (1.5″) OD, 10.16 mm (0.4″) Thickness • Alloy: 19.05 mm (0.75″) Brazing discs … Read more
High Frequency Brazing Stainless Steel Fittings Objective High Frequency Brazing stainless steel fittings to corogated (SS) hoses. The hoses are with sizes ID 1.575in (40mm) and ID 2.99in (76 mm). The customer has never used induction heating before and is not familiar with the induction process. The goal of this test is to prove the strength of … Read more
induction brazing copper and brass rods Objective Induction Brazing copper and brass rods and strips to replace torch operation. The current torch process results in excessive contaminants on the assembly, and requires extensive rework after the brazing operation. Equipment DW-UHF-40KW high frequency induction brazing machine Two turn open end conveyor coil Materials • Copper coupon … Read more
Induction Handheld Brazing Copper To Steel Tube Objective Braze copper cylinders, copper wires, and steel tubes in under 20 seconds using the DW-UHF-6KW-III handheld induction heating system. Equipment DW-UHF-6KW-III handheld induction heating system Test 1 Materials • Copper cylinder to copper wire. Power: 6.6kW Temperature: 871° C (1600° F) Time: 20 sec Test 2 Materials • … Read more