Induction Soldering Coaxial Cable

Objective Induction Soldering coaxial cable to connector ring and pin in two steps in under 5 seconds by reaching a temperature of 500Ā°F (260Ā°C) with induction heating. Equipment DW-UHF-6KW-III handheld induction heater Channel coil Materials ā€¢ No-flux solder wire ā€¢ Coaxial cable ā€¢ Cable connector ā€¢ Center pin Key Parameters Power: 3.0kW Temperature: 662Ā°F (350Ā°C) … Read more

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction. Equipment DW-UHF-6KW-I handheld induction heater Materials ā€¢ 0.078ā€³2Ā (50mm2) cable terminal ā€¢Ā 0.078ā€³2Ā (50mm2) cable ā€¢ Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500Ā° F (260Ā° C) Process: TheĀ 0.078ā€³2Ā (50mm2) cable terminal is attached toĀ 0.078ā€³2Ā (50mm2) cable The assembly is positioned inside the … Read more

Induction Soldering Brass to Steel Plate

High Frequency Induction Soldering Brass to Steel Plate Technology Objective High Frequency Induction Soldering brass to steel plate Equipment DW-UHF-6KW-I handheld induction brazing heater Materials Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and Harris Bridgit Lead Free Soldering Flux. Key Parameters Power: 2kW Temperature: 535Ā°F to 585Ā°F (279Ā°C … Read more

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250Ā°C (482Ā°F) Time: 25 seconds Materials Aluminum Lug Litz Cables Induction Soldering Process: In order to start the induction soldering process, the aluminum lug … Read more

Induction Soldering Brass Corner Joint

Hig Frequency Induction Soldering Brass Corner Joint Objective Successfully solder two 45Ā° brass corner joints. Equipment: DW-UHF-10kw induction soldering heater Materials StayBrite #8 silver solder supplied by customer Bridgit solder flux supplied by customer Brass corner joint Pancake coil Key Parameters Power: 5.5 kW Temperature: Approximately 550Ā° F (288Ā° C) Time: 20 sec Process: Flux … Read more

Induction Soldering Copper Tap

Induction Soldering Copper TapĀ on a Speaker Ring with IGBT Induction Heater

Objective Heat copper tab until the solder reflows.
Material Copper tab 0.25 X 0.25 inch square about 0.05 inches thick.Ā Lead free solder material (higher melting temperature thanĀ regular solder.)
Temperature 500 ĀŗF for 1.25 seconds
Frequency 286 kHz
Equipment DW-UHF-4.5Ā kW, 150-400 kHz solid state induction heatingĀ system equipped with a remote heat station containing one 1.2Ā Ī¼F capacitor and a specially-designed work coil..
A multi-turn helical coil about 3/16 inch internal diameter madeĀ out of 1/16 inch diameter tubing.
Process Solder wire is fed onto speaker tab area using an automaticĀ wire feeder. It is then heated to re-flow the solder.
Results/Benefits With an efficient coil design induction heating easily reachesĀ the desired reflow temperature in a very short amount of time.

induction soldering copper

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