Induction Soldering Coaxial Cable

Objective Induction Soldering coaxial cable to connector ring and pin in two steps in under 5 seconds by reaching a temperature of 500ยฐF (260ยฐC) with induction heating. Equipment DW-UHF-6KW-III handheld induction heater Channel coil Materials โ€ข No-flux solder wire โ€ข Coaxial cable โ€ข Cable connector โ€ข Center pin Key Parameters Power: 3.0kW Temperature: 662ยฐF (350ยฐC) … Read more

Induction Soldering Cables to Terminals

Objective Induction Soldering cables to terminals in under 20 seconds using induction. Equipment DW-UHF-6KW-I handheld induction heater Materials โ€ข 0.078โ€ณ2ย (50mm2) cable terminal โ€ขย 0.078โ€ณ2ย (50mm2) cable โ€ข Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500ยฐ F (260ยฐ C) Process: Theย 0.078โ€ณ2ย (50mm2) cable terminal is attached toย 0.078โ€ณ2ย (50mm2) cable The assembly is positioned inside the … Read more

Induction Soldering Brass to Steel Plate

High Frequency Induction Soldering Brass to Steel Plate Technology Objective High Frequency Induction Soldering brass to steel plate Equipment DW-UHF-6KW-I handheld induction brazing heater Materials Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and Harris Bridgit Lead Free Soldering Flux. Key Parameters Power: 2kW Temperature: 535ยฐF to 585ยฐF (279ยฐC … Read more

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250ยฐC (482ยฐF) Time: 25 seconds Materials Aluminum Lug Litz Cables Induction Soldering Process: In order to start the induction soldering process, the aluminum lug … Read more

Induction Soldering Brass Corner Joint

Hig Frequency Induction Soldering Brass Corner Joint Objective Successfully solder two 45ยฐ brass corner joints. Equipment: DW-UHF-10kw induction soldering heater Materials StayBrite #8 silver solder supplied by customer Bridgit solder flux supplied by customer Brass corner joint Pancake coil Key Parameters Power: 5.5 kW Temperature: Approximately 550ยฐ F (288ยฐ C) Time: 20 sec Process: Flux … Read more

Induction Soldering Copper Tap

Induction Soldering Copper Tapย on a Speaker Ring with IGBT Induction Heater

Objective Heat copper tab until the solder reflows.
Material Copper tab 0.25 X 0.25 inch square about 0.05 inches thick.ย Lead free solder material (higher melting temperature thanย regular solder.)
Temperature 500 ยบF for 1.25 seconds
Frequency 286 kHz
Equipment DW-UHF-4.5ย kW, 150-400 kHz solid state induction heatingย system equipped with a remote heat station containing one 1.2ย ฮผF capacitor and a specially-designed work coil..
A multi-turn helical coil about 3/16 inch internal diameter madeย out of 1/16 inch diameter tubing.
Process Solder wire is fed onto speaker tab area using an automaticย wire feeder. It is then heated to re-flow the solder.
Results/Benefits With an efficient coil design induction heating easily reachesย the desired reflow temperature in a very short amount of time.

induction soldering copper

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