induction soldering aluminum

Induction Soldering Wire To Aluminum Lug

Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds Materials Aluminum Lug Litz Cables Induction Soldering Process: In order to start the induction soldering process, the aluminum lug … Read more

Induction Soldering Aluminum Housing

Induction Soldering Aluminum Housing With IGBT High Frequency Soldering Units

Objective Heat an aluminum spotlight housing to solder an LED assembly to the inside base
Material LED housing with copper plug, aluminum spotlight housing 5” (127mm) dia at top, 1.25” (31.75mm) dia at base, temperature sensing paint
Temperature 500 ÂşF (260 ÂşC)
Frequency 45 kHz
Equipment • DW-UHF-45kW induction heating system, equipped with a remote workhead containing one 1.0μF capacitor.
• An induction heating coil designed and developed specifically for this application.
Process A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the feasibility. The temperature sensing paint is applied where the LED housing sits in the center of the
spotlight housing. The base of the housing reaches 500 ºF (260 ºC) in 30 seconds.
Results/Benefits Induction heating provides:
• Hands-free heating that involves no operator skill for manufacturing
• Faster production times, more energy efficient
• Consistent, repeatable results
• Even distribution of heating

induction soldering aluminum housing

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