induction brazing carbide tip onto steel head teeth

high frequency induction brazing carbide tip onto steel head teeth process Objective In this application test, induction brazing carbide tip onto steel working head teeth. Induction Brazing Equipment DW-UHF-10kw induction brazing machine Customized induction heating coil Materials โ€ขย Steel working head teeth โ€ข Brazing paste Key Parameters Power: 4.5 kW Time: 6 seconds Induction Brazing Process: … Read more

induction brazing steel carbide cap to shaft

Objective High Frequency Induction brazing steel carbide cap to shaft.ย  Customer currently uses a torch process, but would like to change to induction brazing in order to reduce scrap and rework and improve the quality of the braze. Equipment DW-UHF-6kw-III handheld induction brazing heater Materials โ€ข Carbon steel โ€ข magnetic carbide caps โ€ข Alloy โ€“ … Read more

Induction Brazing Steel Parts to Tungsten Carbide Plate

Induction Brazing Steel Parts to Tungsten Carbide Plate Objective Induction Brazing of Steel Parts to a Tungsten Carbide Plate Equipment DW-UHF-6KW-III handheld induction brazing machine Test 1 Materials โ€ขย Steel rod: 19.05 mm (0.75โ€ณ) OD, 82.55 mm (3.25โ€ณ) Length โ€ขย Tungsten Carbide Plate: 38.1 mm (1.5โ€ณ) OD, 10.16 mm (0.4โ€ณ) Thickness โ€ขย Alloy: 19.05 mm (0.75โ€ณ) Brazing discs … Read more

High frequency induction brazing steel tube to steel fitting

High frequency induction steel tube to steel

High frequency induction brazing steel tube to steel fitting Objective Handheld high frequency induction brazing of a steel tube to a steel fitting Recommended Equipment The recommended equipment for this application is the DW-UHF-6KW-III handheld induction brazing heater heat station. Materials: Steel tube to steel fitting braze using Lucas-Milhaupt Easy FLO 3 brazing alloy ringsย and … Read more

Induction Brazing Steel Tips

Induction Brazing Steel Tips with Hihg Frequency Heating System

Objective To heat a steel tip and shank assembly to 1300ยฐF (704ยฐC)ย within 3 seconds for brazing with induction heating instead ofย torch brazing.
Material 0.1โ€ (2.54mm) diameter steel tip & shank, 0.07โ€ (1.78mm)ย diameter braze ring
Temperature 1300ยฐF (704ยฐC)
Frequency 800kHz
Equipment DW-UHF-4.5kW induction heating system, remote heat stationย containing one 1.2 microfarad capacitor.
Process A two turn helical coil is used to braze the dental parts. Theย braze ring is placed at the joint area of the steel tip and shank.ย Black flux is applied to the joint area. RF power is applied for 3ย seconds to heat the parts to the established target temperatureย and the braze paste flows evenly and consistantly.
Results/Benefits Induction heating provides:
โ€ข Fast, accurate, repeatable heat
โ€ข Ability to heat very small areas within precise productionย tolerances
โ€ข Better joint quality, reduced oxidation
โ€ข Increased production rates and reduced labor costs

Induction Brazing Steel To Carbide Plate

Induction Brazing Steel To Carbide Plate

Objective Brazing a steel piston valve assembly
Material Steel piston valve 4.5โ€ dia (11.43cm), tungsten carbide plateย and braze
Temperature 1350 ยบF
Frequency 100ย kHz
Equipment โ€ขDW-UHF-40kW induction heating system, equipped with aย remote workhead containing six 1.0ฮผF capacitors for a totalย of 1.5ฮผF
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A five turn pancake coil is used to braze the piston valve andย tungsten carbide plate. The assembly was heated for 10ย minutes to flow the braze and join the two pieces.
Results/Benefits Induction heating provides:
โ€ข Rapid localized heat, which can minimize oxidation andย reduce cleaning after joining
โ€ข Hands-free heating that involves no operator skill forย manufacturing
โ€ข Clean and controllable joints
โ€ข Produces high quality repeatable parts

Brazing Golf Ball With Induction

Brazing Golf Ball With Induction

Objective: Heating steel golf ball mold to brazing dimple insert
Material: Golf ball mold 2โ€ in diameter, braze flux paste, dimple insert
Temperature: 1400 ยบF (760 ยบC)
Frequency: 260 kHz
Equipment โ€ข DW-UHF-10kW induction heating system, equipped with aย remote workhead containing two 0.5ฮผF capacitors for aย total of 0.25 ฮผF
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A four turn helical coil is used to heat the golf ball mold to 1400ยบF (760 ยบC) in 3 minutes and the dimple insert is brazed to theย mold with braze flux paste.
Results/Benefits Induction heating provides:
โ€ข No flame process.
โ€ข Reliable, repeatable, non contact and energy efficient heatย in minimal time.
โ€ข Even distribution of heating.

Brazing Steel To Steel Pipe With Induction

Brazing Steel To Steel Pipe With Inductionย 

Objective: To braze O-ring Face (ORFS) sleeve or male connector to a steel tube.

Material

โ€ข Steel tube, 1 inch (2.54 cm) OD

โ€ข O-ring Face Seal sleeve and a male connector fittings

โ€ข Preform braze rings

โ€ข White SureFlow flux

โ€ข Steel support mandrel

Temperature 1300 ยบF (704 ยบC)

Frequency 200 kHz

Equipment

โ€ข DW-UHF-20KW induction heating system, equipped with a remote workhead containing two (2) 1.5 ฮผF capacitors (for a total of 0.75 ฮผF).

โ€ข An induction heating coil designed and developed specifically for this application.

Process A four-turn 2.75 inch (7.0 cm) ID helical coil is used for heating both the steel tube and the ORFS sleeve or the ORFS male connector. This coil is designed to braze either the sleeve or male connector to the tube. The parts to be brazed are assembled with flux and heated for 45 seconds. Pressure is applied to the tube to make sure it is inserted fully into the fittings as the braze ring flows.

Results/Benefits Advantages :

โ€ข Large Inner diameter of coil allows for easy loading and unloading of parts

โ€ข With efficient energy coupling of the coil to the fittings overheating is avoided.

Induction Brazing Steel Pipe

Induction Brazing Steel Pipe

Objective: To heat a stainless steel pipe, ferrule and elbow assembly to 1400ยฐF (760ยฐC) within 20 seconds for brazing.

Material 6″(152.4mm)long x 0.5″(12.7mm) diameter stainless steel conduit, 0.5″(12.7mm) long x 0.5″(12.7mm) diameter ferrule, 2″(50.8mm) elbow with 0.5″ (12.7mm) diameter

Temperature 1400ยฐF (760ยฐC)

Frequency 400 kHz

Equipment โ€ข DW-UHF-6KW-I induction heating system equipped with a remote workhead โ€ข An induction heating coil designed and developed specifically for this application.

Process: A specially designed, three-turn helical coil is used to provide heat to the assembly at the braze joint area. Two small silver solder braze rings are placed at each joint; the joints are coated with black flux to insure that the braze material flows cleanly. The assembly is placed inside the coil and power is applied for 15 seconds to cause the braze to flow.

Results/Benefits: Induction heating provides: โ€ข Consistent and repeatable results โ€ข No flame process โ€ข Faster process time

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