Brazing Copper Assemblies With Induction

Brazing Copper Assemblies With Induction Objective:To heat copper ‘T’ assemblies to 1400(760) ºF(ºC) for brazing Material: Copper ‘T’ assemblies,Silver-copper eutectic braze,White flux Temperature: 1400(760) ºF(ºC) Frequency: 250 kHz Equipment: DW-UHF-20KW, 450 kHz solid state induction power supply with a remote heat station containing two 1.32 mF capacitors (total capacitance 0.66 mF). A custom-designed induction heating coil. Process A … Read more

Induction Brazing Steel Pipe

Induction Brazing Steel Pipe

Objective: To heat a stainless steel pipe, ferrule and elbow assembly to 1400°F (760°C) within 20 seconds for brazing.

Material 6″(152.4mm)long x 0.5″(12.7mm) diameter stainless steel conduit, 0.5″(12.7mm) long x 0.5″(12.7mm) diameter ferrule, 2″(50.8mm) elbow with 0.5″ (12.7mm) diameter

Temperature 1400°F (760°C)

Frequency 400 kHz

Equipment • DW-UHF-6KW-I induction heating system equipped with a remote workhead • An induction heating coil designed and developed specifically for this application.

Process: A specially designed, three-turn helical coil is used to provide heat to the assembly at the braze joint area. Two small silver solder braze rings are placed at each joint; the joints are coated with black flux to insure that the braze material flows cleanly. The assembly is placed inside the coil and power is applied for 15 seconds to cause the braze to flow.

Results/Benefits: Induction heating provides: • Consistent and repeatable results • No flame process • Faster process time