high frequency induction soldering wire to connector

Objective The purpose of this test is to demonstrate the induction soldering wire to connector Recommended Equipment The recommended equipment for this test is the with the customized induction heating coil.  DW-UHF-6KW-I handheld induction heater Key Parameters Power: Up to 0.48 kW Temperature: 392°F (200°C) Time: 1.5 seconds Process and Results: This induction soldering wire … Read more

Induction Soldering Copper Wire Connectors

Objective The objective of this application test is to determine heating times for induction soldering copper wire connectors onto a copper coaxial cable. The customer would like to replace hand soldering with soldering irons, with induction soldering. Hand soldering can be labor intensive, and the resulting solder joint is highly dependent on the skill of … Read more

Induction Soldering Wire of Co-axial

Induction Soldering Wire of Co-axial With High Frequency Heating Units

Objective To solder center-conductor and shielding braid of wire assemblies to 500 (250) °F(°C).
Material • Customer-supplied assemblies
• Temperature indicating paint
• Flux-cored solder wire
Temperature 500 (250) °F (°C)
Frequency 272 kHz
Equipment DW-UHF-4.5kW induction heating system, equipped with a remote heat station containing two 0.33 μF capacitors. An induction heating coil designed and developed specifically for this application.
Process A multi-turn helical coil is used and temperature-indicating paint is applied to the joint area. The wire assembly is placed over the induction heating coil, and RF power is applied. The time-to-temperature and the heating pattern on the part are established. The next wire assembly is placed on the coil, the assembly is heated and solder wire is fed into the joint. The assembly heats well and reaches 500 °F in 10 seconds.
Results/Benefits • elimination of a crimp process
• more reliable connections are made
• faster process times

induction soldering wire









soldering wire together