Objective Induction Annealing stainless steel wire in under 1 second with induction. Equipment DW-UHF-10kw induction heater Test I Material Stainless steel Rectangular wire 0.25’’ (6.35mm) Width 0.04’’(1.01mm) Thickness 3.5’’ (88.9mm)Length Key Parameters Power: 5 kW Temperature: 1300°F (704°C) Time: 1 sec Test II Materials Stainless steel Rectangular wire 0.6’’ (15.24mm) Width 0.08’’ (2.03mm) Thickness 1” (25.4mm) … Read more
Objective Induction soldering magnetic steel pins/posts to create an automotive component Material • Coil and steel pin assembly (5/16”/7.9 mm pin/post O.D.) • Solder rosin core Temperature. 470 ºF (243 ºC) Frequency. 214 kHz Equipment • DW-UHF- 6kW-I Induction heating machine, 150 to 400 kHz induction heating system equipped with a remote workhead containing one … Read more
Objective Induction Soldering coaxial cable to connector ring and pin in two steps in under 5 seconds by reaching a temperature of 500°F (260°C) with induction heating. Equipment DW-UHF-6KW-I handheld induction Soldering Heater Materials • No-flux solder wire • Coaxial cable • Cable connector • Center pin Key Parameters Power: 1.0kW Temperature: 662°F (350°C) Time: … Read more
Objective Induction Soldering cables to terminals in under 20 seconds using induction. Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″2 (50mm2) cable terminal • 0.078″2 (50mm2) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C) Process: The 0.078″2 (50mm2) cable terminal is attached to 0.078″2 (50mm2) cable The assembly is positioned inside the … Read more
Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater. Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds Results and Conclusions: The results were satisfactory at … Read more
High Frequency Induction Soldering Brass to Steel Plate Technology Objective High Frequency Induction Soldering brass to steel plate Equipment DW-UHF-6KW-I handheld induction brazing heater Materials Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and Harris Bridgit Lead Free Soldering Flux. Key Parameters Power: 2kW Temperature: 535°F to 585°F (279°C … Read more
Objective The purpose of this test is to demonstrate the induction soldering wire to connector Recommended Equipment The recommended equipment for this test is the with the customized induction heating coil. DW-UHF-6KW-I handheld induction heater Key Parameters Power: Up to 0.48 kW Temperature: 392°F (200°C) Time: 1.5 seconds Process and Results: This induction soldering wire … Read more
Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds Materials Aluminum Lug Litz Cables Induction Soldering Process: In order to start the induction soldering process, the aluminum lug … Read more
Objective Induction Soldering stainless steel tubes to brass base Equipment DW-UHF-6KW-III handheld induction heater Materials Customer material including flux Key Parameters Power: 2 kW Temperature: 482°F (250°C not measured) Time: 14 -16 sec Process Steps Customer process instruction has been followed DW-UHF-6KW-III induction heating system was limited to 2kW Results and Conclusions Sample position according … Read more
Objective: Test –Induction Soldering Copper Pipes to PCB Board Industry: Medical & Dental Materials: Flat copper pipes, PCB board Alloy: Low-temperature solder paste Equipment: DW-UHF-6KW-I Handheld Induction Heater Power: 1.88 kW Time: 15 secs. Coil: Coated custom-made coil. The Process: HLQ was contacted by a leading manufacturer of clinical diagnostic equipment who is striving to drive innovation in the Magnetic … Read more