Objective Induction Soldering cables to terminals in under 20 seconds using induction. Equipment DW-UHF-6KW-I handheld induction heater Materials • 0.078″2 (50mm2) cable terminal • 0.078″2 (50mm2) cable • Soldering alloy Sn60Pb38Cu2 Key Parameters Power: 2.8 kW Time: 15-20 sec Temperature: 500° F (260° C) Process: The 0.078″2 (50mm2) cable terminal is attached to 0.078″2 (50mm2) cable The assembly is positioned inside the … Read more
Objective The purpose of this test is to demonstrate the induction soldering cable to metallic plate process. Recommended Equipment The recommended equipment for this test is the DW-UHF-6kw-I handheld induction heater. Key Parameters Power: Up to 0.72 kW Temperature: 482°F (250°C) Time: 4.5 seconds to 14 seconds Results and Conclusions: The results were satisfactory at … Read more
High Frequency Induction Soldering Brass to Steel Plate Technology Objective High Frequency Induction Soldering brass to steel plate Equipment DW-UHF-6KW-I handheld induction brazing heater Materials Steel plate to brass part induction soldering using Harris Stay-Brite #8 Silver Bearing Solder and Harris Bridgit Lead Free Soldering Flux. Key Parameters Power: 2kW Temperature: 535°F to 585°F (279°C … Read more
Objective The purpose of this test is to demonstrate the induction soldering wire to connector Recommended Equipment The recommended equipment for this test is the with the customized induction heating coil. DW-UHF-6KW-I handheld induction heater Key Parameters Power: Up to 0.48 kW Temperature: 392°F (200°C) Time: 1.5 seconds Process and Results: This induction soldering wire … Read more
Objective The objective of this induction soldering wire to aluminum lug in under 30 seconds. Equipment DW-UHF-6KW-III handheld induction soldering heater HLQ custom coil Key Parameters Power: 1.75 kW Temperature: Approximately 250°C (482°F) Time: 25 seconds Materials Aluminum Lug Litz Cables Induction Soldering Process: In order to start the induction soldering process, the aluminum lug … Read more
Objective Induction Soldering stainless steel tubes to brass base Equipment DW-UHF-6KW-III handheld induction heater Materials Customer material including flux Key Parameters Power: 2 kW Temperature: 482°F (250°C not measured) Time: 14 -16 sec Process Steps Customer process instruction has been followed DW-UHF-6KW-III induction heating system was limited to 2kW Results and Conclusions Sample position according … Read more
Objective: Test –Induction Soldering Copper Pipes to PCB Board Industry: Medical & Dental Materials: Flat copper pipes, PCB board Alloy: Low-temperature solder paste Equipment: DW-UHF-6KW-I Handheld Induction Heater Power: 1.88 kW Time: 15 secs. Coil: Coated custom-made coil. The Process: HLQ was contacted by a leading manufacturer of clinical diagnostic equipment who is striving to drive innovation in the Magnetic … Read more
Objective The objective of this application test is to determine heating times for induction soldering copper wire connectors onto a copper coaxial cable. The customer would like to replace hand soldering with soldering irons, with induction soldering. Hand soldering can be labor intensive, and the resulting solder joint is highly dependent on the skill of … Read more
Hig Frequency Induction Soldering Brass Corner Joint Objective Successfully solder two 45° brass corner joints. Equipment: DW-UHF-10kw induction soldering heater Materials StayBrite #8 silver solder supplied by customer Bridgit solder flux supplied by customer Brass corner joint Pancake coil Key Parameters Power: 5.5 kW Temperature: Approximately 550° F (288° C) Time: 20 sec Process: Flux … Read more
High frequency induction soldering copper tubing to brass valves Objective: Test: Induction Soldering copper tubing to brass valves Industry: HVAC Materials: Copper and brass pipes Equipment: DW-HF-25kw induction heating machine Power: 16 kW Temperature: 932oF (500oC) Time: 20 seconds Coil: Coated custom-made coil. The Process: This application request was brought to HLQ Induction Heating Power’s attention by a HVAC company. Their … Read more