Induction Annealing Stainless Steel Wire

Objective Induction Annealing stainless steel wire in under 1 second with induction. Equipment DW-UHF-10kw induction heater Test I Material Stainless steel Rectangular wire 0.25โ€™โ€™ (6.35mm) Width 0.04โ€™โ€™(1.01mm) Thickness 3.5โ€™โ€™ (88.9mm)Length Key Parameters Power: 5 kW Temperature: 1300ยฐF (704ยฐC) Time: 1 sec Test II Materials Stainless steel Rectangular wire 0.6โ€™โ€™ (15.24mm) Width 0.08โ€™โ€™ย (2.03mm) Thickness 1โ€ย  (25.4mm) … Read more

Induction annealing stainless steel wire

Induction annealing stainless steel wire Objective Anneal stainless steel wire in under 5 second with induction. Equipment DW-UHF-6KW-III 300-500KHz Test I Material Stainless steel Rectangular wire 0.25โ€™โ€™ (6.35mm) Width 0.04โ€™โ€™(1.01mm) Thickness 3.5โ€™โ€™ (88.9mm)Length Key Parameters Power: 6kW Temperature: 1300ยฐF (704ยฐC) Time: 3 sec Test II Materials Stainless steel Rectangular wire 0.6โ€™โ€™ (15.24mm) Width 0.08โ€™โ€™ย (2.03mm) Thickness … Read more

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System

Objective To heat 3โ€ (76.2mm) from the end of the wire on a woven wireย cloth 60โ€ (1.52m) long. This prepares the wire mesh forย bending in a press brake.
Material Woven wire cloth (steel) made of 1/2โ€ (12.7) diameter wire, 60โ€ย (1.52m) long. Wires are 1.5โ€ (38.1) apart
Temperature 1400 ยบF (760 ยบC)
Frequency 60ย kHz
Equipment โ€ข DW-HF-60kW induction heating system, equipped with aย remote workhead containing three 25ฮผF capacitors for aย total of 75ฮผF
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A two turn oval coil is used to heat the woven wire. The wovenย wire is placed in the coil and heated for 50ย seconds to soften aย 60โ€ (1.52m) length of the wire 3โ€ (76.2mm) deep. The wovenย wire is then placed in a press brake for the bending process.
Results/Benefits Induction heating provides:
โ€ข Faster production process
โ€ข High efficiency, low energy costs compared to gas furnace
โ€ข Fast, controllable process
โ€ข Hands-free heating that involves no operator skill forย manufacturing

Induction Annealing Steel Wire

 

 

 

 

 

Induction Annealing Wire

 

 

 

Annealing Steel Wire

 

 

=