Induction Wire Heating Process Applications

Induction Wire Heating Process Applications In the production of steel wire, copper wire, brass wire, and steel or heating copper spring rods, different heat treatment processes are used, such as wire drawing, tempering after production, quenching heat treatment in special requirements, induction annealing before use as raw material, etc. There are a lot of requests … Read more

Induction Annealing Steel Wire

Induction Annealing Steel Wire With High Frequency Heating System

Objective To heat 3โ€ (76.2mm) from the end of the wire on a woven wireย cloth 60โ€ (1.52m) long. This prepares the wire mesh forย bending in a press brake.
Material Woven wire cloth (steel) made of 1/2โ€ (12.7) diameter wire, 60โ€ย (1.52m) long. Wires are 1.5โ€ (38.1) apart
Temperature 1400 ยบF (760 ยบC)
Frequency 60ย kHz
Equipment โ€ข DW-HF-60kW induction heating system, equipped with aย remote workhead containing three 25ฮผF capacitors for aย total of 75ฮผF
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A two turn oval coil is used to heat the woven wire. The wovenย wire is placed in the coil and heated for 50ย seconds to soften aย 60โ€ (1.52m) length of the wire 3โ€ (76.2mm) deep. The wovenย wire is then placed in a press brake for the bending process.
Results/Benefits Induction heating provides:
โ€ข Faster production process
โ€ข High efficiency, low energy costs compared to gas furnace
โ€ข Fast, controllable process
โ€ข Hands-free heating that involves no operator skill forย manufacturing

Induction Annealing Steel Wire

 

 

 

 

 

Induction Annealing Wire

 

 

 

Annealing Steel Wire

 

 

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