aluminum scrap induction furnace | Manufacturer of induction heating machine ,ultrasonic welding machine

Aluminum Scrap Melting Recycling Induction Furnace

induction aluminuim recycling furnace

The top 200^1500kg Induction Aluminum Scrap Melting Recycling Induction Furnace for recycling and melting aluminum scraps,ingots,cans and dross material.

Operation Steps:

  • An Aluminum scraps/ingots/cans recycling furnace operator will place aluminum parts or aluminum ingot/scrap as a charge in the induction melting aluminum recycling furnace and start the furnace to begin the melting process. Adding more aluminum charge this process is advisable as molten aluminum transmits the heat better.
  • When temperature of the aluminum reaches 1220.66°F it turns to liquid. Any residue from the coating and paint from the cans will float on the surface. This byproduct is called dross and can be skimmed by a steel ladle. This needs to cool before it can be disposed off safely.
  • Next, the crucible (furnace) will pour out pure aluminum. Usually, Hydraulic tilting mechanism provided to pour large quantities of liquid metals.
  • Finally, with care, the molten aluminum will be poured into mould to cool down and then slide out for use.

Advantages of Aluminum Scrap Melting Recycling Induction Furnace:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric melting induction furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series Aluminum Scrap Melting Recycling Induction Furnace: 

 

Type Input Power Melting Capacity Max Temperature
steel, stainless steel copper, gold, silver (scrap, Slag) aluminum, aluminum alloy,

Aluminum scrap, Aluminum slag, pop can

1800℃
SMJD-463 60 KW 200 KG 500 KG 200 KG
SMJD-480 60 KW 150 KG 500 KG 150 KG
SMJD-580 80 KW 200 KG 600 KG 200 KG
SMJD-600 60 KW 230 KG 560 KG 230 KG
SMJD-900 120 KW 300 KG 900 KG 300 KG
SMJD-905 80 KW 300 KG 900 KG 300 KG
SMJD-1250 80 KW 400 KG 1200 KG 400 KG
SMJD-1250 120 KW 450 KG 1350 KG 450 KG
SMJD-1500 120 KW 500 KG 1500 KG 500 KG
SMJD-1550 120 KW 520 KG 1560 KG 520 KG
SMJD-1700 160KW 600 KG 1700 KG 600 KG
SMJD-2300 160KW 800 KG 2000 KG 800 KG
SMJD-3100 200KW 1200 KG 3000 KG 1200 KG

[pdf-embedder url=”https://dw-inductionheater.com/wp-content/uploads/2018/10/SMJD-melting-aluminum-furnace-parameter.pdf” title=”SMJD melting aluminum furnace parameter”]

 

aluminum scraps recycling melting processaluminum recycling furnace

Aluminum melting furnace

Aluminium Melting furnace