induction brazing and soldering technology

HLQ Induction heating systems are value added systems that can fit directly into the manufacturing cell, reducing scrap, waste, and without the need for torches. The systems can be configured for manual control, semi-automated, and all the way up to fully automated systems. HLQ induction brazing and soldering systems repeatedly provide clean, leak-free joints for … Read more

Why choose Induction Brazing?

Why choose Induction Brazing?

Induction heating technology is steadily displacing open flames and ovens as the preferredย heat source in brazing. Seven key reasons explain this growing popularity:

1. Speedier solution
Induction heating transfers more energy per squareย millimeter than an open flame. Put simply, inductionย can braze more parts per hour than alternativeย processes.
2. Quicker throughput
Induction is ideal for in-line integration. Batches ofย parts no longer have to be taken aside or sent outย for brazing. Electronic controls and customized coilsย let us integrate the brazing process into seamlessย production processes.
3. Consistent performance
Induction heating is controllable and repeatable. Enterย your desired process parameters into the inductionย equipment, and it will repeat heating cycles with onlyย negligible deviations.

4. Unique controllability

Induction lets operators view the brazing process,ย something that is difficult with flames. This and preciseย heating minimize the risk of overheating, whichย causes weak joints.
5. More productive environment
Open flames create uncomfortable working environments.ย Operator morale and productivity suffer asย a result. Induction is silent. And there is virtually noย increase in ambient temperature.
6. Put your space to work
DAWEIย Induction brazing equipment has a small footprint.ย Induction stations slot easily into productionย cells and existing layouts. And our compact, mobileย systems let you work on hard-to-access parts.
7. No-contact process
Induction produces heat within the base metals โ€”ย and nowhere else. Itโ€™s a no-contact process; theย base metals never come into contact with flames.ย This protects the base metals from warping, which inย turn increases yield and product quality.

why choose brazing induction

 

 

 
why choose induction brazing

 

High Frequency Induction Brazing Diamond Inserts

High Frequency Induction Brazing Diamond Inserts

Objective:ย Induction Brazing diamond insertsย to a steel drilling ring

Material : โ€ข steel ring and diamond inserts โ€ข Braze shim preform โ€ข Flux

Temperature :1300 โ€“ 1350 (700 โ€“ 730) ยฐF (ยฐC)

Frequency :78 kHz

Equipment: DW-HF-15kW,ย induction heating system, equipped with a remote heat station containing two 0.5 ฮผF capacitors (total 0.25 ฮผF) An induction heating coil designed and developed specifically for this application.

Process: A multi-turn, internal-external helical coil (A) is used to generate the required heating pattern. Initial tests on the ring alone determine system tuning. Flux is applied to the part and the braze shims are inserted into the counter-bored holes (B). This is followed by the synthetic diamonds. The part is loaded into the coil and weight is placed onto the diamonds (C). RF Induction Heating power is applied until the braze flows. The power is turned off and the part air cools to room temperature.

Results/Benefits โ€ข reduced ring warping compared toย furnace induction heatingย โ€ข decreased cycle time due to reduced ramp-up and cooldown times

=