Induction Forging End of Bar and Rod for Copper and Iron Steel

Description

Induction Forging End of Bar and Rod for Copper ,Aluminum and Iron Steel

Induction forging: refers to the use of an induction heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 °C (2,010 °F) and 1,200 °C (2,190 °F) to increase their malleability and aid flow in the forging die.
Process: Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electrical current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current flows predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the material.
Advantages:
■ Process controllability
■ Energy efficiency
■ Rapid temperature rise
■ Process consistency
Application: It is suitable for diathermy of copper rods, iron rods and aluminum rods of different shapes. The workpiece can be heated as a whole or locally.

Main Applications:

Induction forging end of rod furnace is used for heating of bars and rods larger than Φ12mm or square or other shape stuff in the shaping of screws, nuts, valves, locks and other metal parts, the material can be steel ,stainless steel, copper, brass, bronze, aluminum and so on, the heating can be the whole heating and partial heating , such as end heating or middle part heating.

The composing of the induction forging furnace:

• Induction heating power supply.
• Induction heating coil and guide rail and coil cover.
• pneumatic rod feeder.
• control system.
• water cooling system.

For some application, the infrared temperature sensor, temperature controller and automatic rod feeding systems can also be included if ordered.

Main models and heating ability:

Main models and heating ability: