Induction Forging End of Bar and Rod for Copper and Iron Steel

Description

Induction Forging End of Bar and Rod for Copper ,Aluminum and Iron Steel

Induction forging: refers to the use of an induction heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 °C (2,010 °F) and 1,200 °C (2,190 °F) to increase their malleability and aid flow in the forging die.
Process: Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electrical current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current flows predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the material.
Advantages:
■ Process controllability
■ Energy efficiency
■ Rapid temperature rise
■ Process consistency
Application: It is suitable for diathermy of copper rods, iron rods and aluminum rods of different shapes. The workpiece can be heated as a whole or locally.

Main Applications:

Induction forging end of rod furnace is used for heating of bars and rods larger than Φ12mm or square or other shape stuff in the shaping of screws, nuts, valves, locks and other metal parts, the material can be steel ,stainless steel, copper, brass, bronze, aluminum and so on, the heating can be the whole heating and partial heating , such as end heating or middle part heating.

The composing of the induction forging furnace:

  • Induction heating power supply.
  • Induction heating coil and guide rail and coil cover.
  • pneumatic rod feeder.
  • control system.
  • water cooling system.

For some application, the infrared temperature sensor, temperature controller and automatic rod feeding systems can also be included if ordered.

 

Main models and heating ability:

Models Max input power Recommend application Heating ability of normal material
Steel or stainless steel to 1200℃ Copper or brass to 700℃
MF-35 induction forging furnace 35KW Φ15-30 rod heating 1.25KG/min 1.75KG/min
MF-45 induction forging furnace 45KW 1.67KG/min 2.33KG/min
MF-70 induction forging furnace 70KW Φ15-50 rod heating 2.5KG/min 3.5KG/min
MF-90 induction forging furnace 90KW Φ25-50 rod heating 3.33KG/min 4.67KG/min
MF-110 induction forging furnace 110KW 4.17KG/min 5.83KG/min
MF-160 induction forging furnace 160KW Φ50 up rod heating 5.83KG/min 8.26KG/min

Main models and heating ability:

Models Power Recommend application Heating capacity for Steel or stainless steel to 1200℃,KG/Hour Heating capacity for copper to 700℃,KG/Hour
SF-40AB 40KW Φ15-40mm rod heating 110KG/hour 190KG/hour
SF-50AB 50KW Φ15-40mm rod heating 137KG/hour 237KG/hour
SF-60AB 60KW Φ15-40mm rod heating 160KG/hour 290KG/hour
SF-80AB 80KW Φ15-40mm rod heating 165KG/hour 380KG/hour
SF-100AB 100KW Φ15-40mm rod heating 275KG/hour 480KG/hour
SF-120AB 120KW Φ15-40mm rod heating 275KG/hour 480KG/hour
SF-120AB 120KW Φ15-40mm rod heating 330KG/hour 570KG/hour
SF-160AB 160KW Φ15-40mm rod heating 440KG/hour 770KG/hour
SF-200AB 200KW Φ15-40mm rod heating 550KG/hour 960KG/hour
SF-250AB 250KW Φ15-40mm rod heating 690KG/hour 1180KG/hour
MFS-200 or D-MFS200 200KW Φ40 up rod heating 550KG/hour 960KG/hour
MFS-250 or D-MFS250 250KW 690KG/hour 1180KG/hour
MFS-300 or D-MFS300 300KW 830KG/hour 1440KG/hour
MFS-400 or D-MFS400 400KW 1100KG/hour 1880KG/hour
MFS-500 or D-MFS500 500KW 1380KG/hour 2350KG/hour
MFS-600 or D-MFS500 600KW 1660 KG/hour 2820 KG/hour
MFS-750 or D-MFS750 750KW 2070 KG/hour 3525 KG/hour
MFS-800 or D-MFS800 800KW 2210KG/hour 3700KG/hour
MFS-1000 or D-MFS1000 1000KW 2750KG/hour 4820KG/hour
MFS-1200 or D-MFS1200 1200KW 3300 KG/hour 5780KG/hour
MFS-1500 or D-MFS1500 1500KW 4200KG/hour 7200KG/hour
MFS-2000 or D-MFS2000 2000KW 5500KG/hour 9600KG/hour

 

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