Induction Heating Plasma

induction plasma heating

About Induction Heating Plasma


Plasma is characterized as an electrically neutral medium of unbound positive and negative particles, with an overall charge of roughly zero. Like a gas, plasma has no defined shape unless enclosed in a container. To generate plasma, we apply an electrical field to a gas, with the goal of removing electrons from their orbit around the nuclei. This creates a mix of ions and free-flowing electrons, which give the plasma key properties, including its electrical conductivity, a magnetic field, and sensitivity to external electromagnetic fields.
A key requirement for producing and sustaining plasma, is continued energy input. Induction is an ideal means of providing that continuous energy input for plasma generation. Some typical industrial applications for plasma include:
  • Plasma welding
  • Metal cutting
  • Surface treatments (plasma spray coating)
  • Etching in micro-electronics
To generate plasma, we apply an electrical field to a gas, with the goal of removing electrons from their orbit around the nuclei. These free-flowing electrons give the plasma key properties, including its electrical conductivity, a magnetic field, and sensitivity to external electromagnetic induction heating fields. induction plasma heating

Pipeline Coating Process

preheating water pipeline

HLQ MYD series Pipeline Coating Systems Renowned across the gas and pipeline processing industries, HLQ MYD series Pipeline and Tube Coating Systems are globally acknowledged for their ability to provide the highest levels of quality and performance in pipe coating, heat treatment and preparation applications. HLQ MYD series offshore systems revolve around field joint processing, … Read more

Brazing stainless steel with induction

High frequency induction brazing stainless steel tube to stainless steel fitting with DW-HF-25kw-A induction heater.

Objective

Brazing stainless steel tubing and stainless steel fittings

Equipment

DW-HF-25kw-AĀ induction brazing machine

Materials
1.75ā€³(44.45mm) Hexagon fitting

Power: 10.52 kW
Temperature: 1300Ā°F (704Ā°C)
Time: 30 seconds

Results and Conclusions:

  • Induction heating pinpoints the heat to the desired area of the part
  • Improved process control for precise heating to a desired temperature
  • Power on demand and rapid, consistent heat cycles
  • Technology without pollution, which is both clean and safe

Brazing copper tube to brass fitting

High frequency Induction brazing copper tube to brass fitting process Objective Induction brazing copper to brass fitting using brazing alloy and flux within 60 seconds. Equipment 1.DW-UHF-6KW-III handheld induction heater 2 turn helical coil Materials ā€¢ Brass fitting ā€¢ Copper tubing ā€¢ Silver brazing alloy (pre-formed) ā€¢ Flux Key Parameters Temperature: Approximately 1350 Ā°F (732Ā°C) … Read more

Induction Curing Heating of Organic Coating

Induction Curing Heating of Organic Coating

Induction Heating is used to cure organic coating such as paint on metallic substrates by generating heat with in the subtract .By this mean curing occurs from within minimizing the tendency for formation of coating defects . A typical is application is drying of paint on sheet metal.
Induction heating of metal parts to adhesive induction curing temperatures is utilized in a many automotive processes, such as the use of thermosetting adhesives to produce clutch plates, brake shoes and auto bumper components. Shafts are typically bonded to the squirrel cage rotors in the manufacture of small motors. In copying machines, plastic components are adhesively bonded to aluminum rotors; a thermoplastic glue is used to hold foam rollers on metal shafts. Once the rollers wear out, the shaft is heated and the foam replaced.
Modern induction heating can solve many of these problems. Heating with induction provides reliable, repeatable, non-contact and energy-efficient heat in a minimal amount of time, so that the curing process can be completed with minimal energy and time. Improved temperature ramping cycles can be achieved with computer control of the solid state power supply. To eliminate extra steps for loading and unloading ovens, induction heat stations can be incorporated into a production line. Finally, induction heating can be performed in extremely clean environments, vacuum conditions or special atmospheres, allowing for unique curing solutions.

Although induction heating is normally used with metals or other conductive materials, plastics and other non-conductive materials can often be heated very effectively by using a conductive metal susceptor to transfer the heat. Typical RF power supplies forĀ induction curing applications range fromĀ 4 to 60kW, depending on the parts and application requirements.

induction preheating copper rod for hot forging

induction preheating copper rod

Induction preheating copper rod for hot forging

In order to want to improve safety and productivity, and reduce energy costs, by using induction instead of resistive heating. To maximize productivity, they want to be able to heat 3 brass rods at a time to 780Ā° C within 25 seconds. For this application test, we are only heating one rod, so our goal is to heat the single rod to 780Ā° C within 25 seconds with less than 45 kW of power. This will ensure that when heating 3 rods, that the 110 kW system will meet the production requirements.

Equipment
DW-HF-70kWĀ Induction Heating Power Supply, operating between 10-50 kHz

Materials
ā€¢ Brass rod
ā€¢ Custom coil, 10 turns, D=50mm, designed and manufactured by DaWei Induction Power Technologies for this specific application ā€“ capable to heat 3 rods at a heat cycle.

Key Parameters
Temperature: 780Ā° C
Power: 70 kW
Voltage: 380 ā€“ 480 V
Time: 24 sec
Frequency: 32 kHz

Process:

  1. The DW-HF series Power Supply was connected to the DW-HF-70kw Heat Station.
  2. The custom Coil was attached to the Heat Station.
  3. The Brass rods were placed inside the Coil.
  4. The Power Supply was turned on.
  5. The DW-HF series operating at 20 kW was able to successfully heat the single brass rod within 24 seconds, which was less than the 25 second time requirement established for the test. Three brass rods are expected then to heat within 25 seconds with approximately 60 kW of power (3 rods will be 3x the load and 3x the power). The 90 kW Induction system will therefore meet the customerā€™s requirements.

Results/Benefits:

Induction preheating provides:

  • Faster heating cycles
  • The process is safer than the flame heating
  • Technology without pollution, clean and safe

 

how does induction heating work?

A source of high frequency electricity is used to drive a large alternating current through a induction coil. ThisĀ induction heating coilĀ is known as the work coil. See the picture opposite.
The passage of current through thisĀ induction heating coilĀ generates a very intense and rapidly changing magnetic field in the space within the work coil. The workpiece to be heated is placed within this intense alternating magnetic field.
Depending on the nature of the workpiece material, a number of things happen…
The alternating magnetic field induces a current flow in the conductive workpiece. The arrangement of the work coil and the workpiece can be thought of as an electrical transformer. The work coil is like the primary where electrical energy is fed in, and the workpiece is like a single turn secondary that is short-circuited. This causes tremendous currents to flow through the workpiece. These are known as eddy currents.
In addition to this, the high frequency used inĀ Induction HeatingĀ applications gives rise to a phenomenon called skin effect. This skin effect forces the alternating current to flow in a thin layer towards the surface of the workpiece. The skin effect increases the effective resistance of the metal to the passage of the large current. Therefore it greatly increases the induction heating effect of theĀ induction heaterĀ caused by the current induced in the workpiece.

[pdf-embedder url=”https://dw-inductionheater.com/wp-content/uploads/2018/08/induction_heating_principle-1.pdf” title=”induction_heating_principle”]

Magnetic Induction Heater Manufacturer

MagneticĀ Induction HeaterĀ Ā is a process equipment which is used to melt,braze,forge,bond,heat treating,harden or soften metals or other conductive materials. For many modern manufacturing processes,Ā Magnetic induction heating equipmentĀ offers an attractive combination of speed, consistency and control.The basic principles of magneticĀ induction heatingĀ have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts. More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.

MagneticĀ Induction HeaterĀ relies on the unique characteristics ofĀ induction heatingĀ radio frequency (RF) energyĀ – that portion of the electromagnetic spectrum below infrared and microwave energy. Since heat is transferred to the product via electromagnetic waves, the part never comes into direct contact with any flame, the inductor itself does not get hot, and there is no product contamination. When properly set up, the process becomes very repeatable and controllable.

Main Characteristicsļ¼š
怀Ā  1.IGBT module and soft switiching inverting technologies are as in the production of theĀ generator,higherĀ reliability can be do.怀
怀Ā Ā 2. Small and portable ,compared with SCR controlled machine only 1/10 working space is needed.
3.Ā  High efficiency to save energy,high efficiency and power far can be maintained
怀Ā  4.Ā  The generator is adatable in a large frequency range from 1KHZ to 1100KHZ,installation can be done very easilyĀ according to our manual.怀怀
Ā Ā Ā Ā Ā 5.Ā 100%duty cycle ,continuous working ability at maximum power.怀怀
Ā Ā Ā Ā Ā 6.Ā Constant power or constant voltage control mode.
Ā Ā Ā Ā Ā 7.Ā Display of output power,output frequency,and output voltage.
Series
Model
Input power Max
Input current Max
Oscillate frequency
Input Voltage
Duty cycle
M
.
F
.
DW-MF-15 Induction Generator
15KW
23A
1K-20KHZ
According to the application
3*380V
380VĀ±20%
100%
DW-MF-25 Induction Generator
25KW
36A
DW-MF-35Induction Generator
35KW
51A
DW-MF-45 Induction Generator
45KW
68A
DW-MF-70 Induction Generator
70KW
105A
DW-MF-90 Induction Generator
90KW
135A
DW-MF-110 Induction Generator
110KW
170A
DW-MF-160 Induction Generator
160KW
240A
DW-MF-45 Induction Heating Rod Forging Furnace
45KW
68A
1K-20KHZ
3*380V
380VĀ±20%
100%
DW-MF-70 Induction Heating Rod Forging Furnace
70KW
105A
DW-MF-90 Induction Heating Rod Forging Furnace
90KW
135A
DW-MF-110 Induction Heating Rod Forging Furnace
110KW
170A
DW-MF-160Ā Induction Heating Rod Forging Furnace
160KW
240A
DW-MF-15Ā Ā  Induction Melting Furnace
15KW
23A
1K-20KHZ
3*380V
380VĀ±20%
100%
DW-MF-25Ā  Ā Induction Melting Furnace
25KW
36A
DW-MF-35Ā Ā  Induction Melting Furnace
35KW
51A
DW-MF-45Ā Ā  Induction Melting Furnace
45KW
68A
DW-MF-70Ā Ā  Induction Melting Furnace
70KW
105A
DW-MF-90Ā Ā  Induction Melting Furnace
90KW
135A
DW-MF-110 Induction Melting Furnace
110KW
170A
DW-MF-160 Induction Melting Furnace
160KW
240A
DW-MF-110 Induction Hardening Equipment
110KW
170A
1K-8KHZ
3*380V
380VĀ±20%
100%
DW-MF-160Induction Hardening Equipment
160KW
240A
H
.
F
.
DW-HF-04 Series
DW-HF-4KW-A
4KVA
15A
100-250KHZ
Single phase 220V
80%
DW-HF-15 Series
DW-HF-15KW-A
DW-HF-15KW-B
15KVA
32A
30-100KHZ
Single phase 220V
80%
DW-HF-25 Series
DW-HF-25KW-A
DW-HF-25KW-B
25KVA
23A
20-80KHZ
3*380V
380VĀ±20%
100%
DW-HF-35 Series
DW-HF-35KW-B
35KVA
51A
DW-HF-45 Series
DW-HF-45KW-B
45KVA
68A
DW-HF-60 Series
DW-HF-60KW-B
60KVA
105A
DW-HF-80 Series
DW-HF-80KW-B
80KVA
130A
DW-HF-90 Series
DW-HF-90KW-B
90KVA
160A
DW-HF-120 Series
DW-HF-120KW-B
120KVA
200A
U
.
H
.
F
.
DW-UHF-3.2KW
3.2KW
13A
1.1-2.0MHZ
Single phase220V
Ā±10%
100%
DW-UHF-4.5KW
4.5KW
20A
DW-UHF-045T
4.5KW
20A
DW-UHF-045L
4.5KW
20A
DW-UHF-6KW-I
6.0KW
28A
DW-UHF-6KW-II
6.0KW
28A
DW-UHF-6KW-III
6.0KW
28A
DW-UHF-10KW
10KW
15A
100-500KHZ
3*380V
380VĀ±10%
100%
DW-UHF-20KW
20KW
30A
50-250KHZ
DW-UHF-30KW
30KW
45A
50-200KHZ
DW-UHF-40KW
40KW
60A
50-200KHZ
DW-UHF-6, 0KW
60KW
90A
50-150KHZ

Induction_heating_catalogue.pdf

Induction Brazing Machine

Induction Brazing Machine&Soldering Equipment
Main characteristics:
Ā Ā Ā  1.Ā Ā IGBT module and inverting technologies of the first generation been used.
Ā Ā Ā  2.Ā Ā Simple structure and light weight and easy for maintenance.
Ā Ā Ā  3.Ā Ā Simple to operat ,afew minutes is enough to learn it.
Ā Ā Ā  4.Ā Ā Simple to install,installation can be done by unprofessional person very easily.
Ā Ā Ā  5.Ā Ā advantages of the model with timer,the power and the operatingtime of the heating period and the rain period Ā can be preset repectively,to realize a simple heating curve,this model is suggested to use for batch productionĀ to improve the repeatability.
Ā Ā  6.Ā Ā Ā The separated models are designed to fit the dirty surrounding of some cases.
Specificationsļ¼š
Series
Model
Input power Max
Input current Max
Oscillate frequency
Input Voltage
Duty cycle
M
.
F
.
DW-MF-15 Induction Generator
15KW
23A
1K-20KHZ
According to the application
3*380V
380VĀ±20%
100%
DW-MF-25 Induction Generator
25KW
36A
DW-MF-35Induction Generator
35KW
51A
DW-MF-45 Induction Generator
45KW
68A
DW-MF-70 Induction Generator
70KW
105A
DW-MF-90 Induction Generator
90KW
135A
DW-MF-110 Induction Generator
110KW
170A
DW-MF-160 Induction Generator
160KW
240A
DW-MF-45 Induction Heating Rod Forging Furnace
45KW
68A
1K-20KHZ
3*380V
380VĀ±20%
100%
DW-MF-70 Induction Heating Rod Forging Furnace
70KW
105A
DW-MF-90 Induction Heating Rod Forging Furnace
90KW
135A
DW-MF-110 Induction Heating Rod Forging Furnace
110KW
170A
DW-MF-160Ā Induction Heating Rod Forging Furnace
160KW
240A
DW-MF-15Ā Ā  Induction Melting Furnace
15KW
23A
1K-20KHZ
3*380V
380VĀ±20%
100%
DW-MF-25Ā  Ā Induction Melting Furnace
25KW
36A
DW-MF-35Ā Ā  Induction Melting Furnace
35KW
51A
DW-MF-45Ā Ā  Induction Melting Furnace
45KW
68A
DW-MF-70Ā Ā  Induction Melting Furnace
70KW
105A
DW-MF-90Ā Ā  Induction Melting Furnace
90KW
135A
DW-MF-110 Induction Melting Furnace
110KW
170A
DW-MF-160 Induction Melting Furnace
160KW
240A
DW-MF-110 Induction Hardening Equipment
110KW
170A
1K-8KHZ
3*380V
380VĀ±20%
100%
DW-MF-160Induction Hardening Equipment
160KW
240A
H
.
F
.
DW-HF-04 Series
DW-HF-4KW-A
4KVA
15A
100-250KHZ
Single phase 220V
80%
DW-HF-15 Series
DW-HF-15KW-A
DW-HF-15KW-B
15KVA
32A
30-100KHZ
Single phase 220V
80%
DW-HF-25 Series
DW-HF-25KW-A
DW-HF-25KW-B
25KVA
23A
20-80KHZ
3*380V
380VĀ±10%
100%
DW-HF-35 Series
DW-HF-35KW-B
35KVA
51A
DW-HF-45 Series
DW-HF-45KW-B
45KVA
68A
DW-HF-60 Series
DW-HF-60KW-B
60KVA
105A
DW-HF-80 Series
DW-HF-80KW-B
80KVA
130A
DW-HF-90 Series
DW-HF-90KW-B
90KVA
160A
DW-HF-120 Series
DW-HF-120KW-B
120KVA
200A
U
.
H
.
F
.
DW-UHF-3.2KW
3.2KW
13A
1.1-2.0MHZ
Single phase220V
Ā±10%
100%
DW-UHF-4.5KW
4.5KW
20A
DW-UHF-045T
4.5KW
20A
DW-UHF-045L
4.5KW
20A
DW-UHF-6.0KW
6.0KW
28A
DW-UHF-06A
6.0KW
28A
DW-UHF-6KW-B
6.0KW
28A
DW-UHF-10KW
10KW
15A
100-500KHZ
3*380V
380VĀ±10%
100%
DW-UHF-20KW
20KW
30A
50-250KHZ
DW-UHF-30KW
30KW
45A
50-200KHZ
DW-UHF-40KW
40KW
60A
50-200KHZ
DW-UHF-60KW
60KW
90A
50-150KHZ

Ā 

Induction Preheat Welding Systems

Portable Post Weld Heating Treatment System With InductionĀ 

Main Application:

lĀ  Preheat: weld heat,coating, spraying, bending, fitting&unfitting heat

lĀ  Post-weld heat treatment: tank, boile, pipeline, steel sheet or other metal jobs

lĀ  InductionHeat: mold heating, shipboard, zinc bath, large& irregular metal parts

lĀ  Pipeline material heat: pipeline oil, pipeline gas, pipeline water, pipeline petrochemical and other pipeline material

Main Featuresļ¼š

*Ā High speed: 70%

*Ā  Low tolerance

*Ā  Energy Saving

*Ā  High efficiency

*Ā  Accurate heating

*Ā  Simple operation

*Ā  Non-contact heating

*Ā  Environmental protection

*Ā  Hypothermia circumstance

*Ā Air cooling is suitable for low-temperature environment

*Ā Induction heating is more uniform than oil,gas,flame heatingĀ portable post weld heating treatment system

MYD-20KWMYD-10KW
Input voltage3*380V, 50/60Hz, 4 Wires
Input Current1~30A1~15A
Output Current0~300A0~200A
Output Power1~20KW1~10KW, Max 15KW, 150% duty cycle
Output Frequency5~30KHZ
ThermocoupleK type
Temperature systemBuild in induction machine
Heating TemperatureMax800ā„ƒMax500ā„ƒ
Size700 x 330 x 410 mm650 x 310 x 410 mm
Weight32kg26 kg
Induction Heating coil
Length10~20 M
Diameter15 mm
Working temperature-30~45ā„ƒ
Pipeline SizeOD: 50~500mm or equivalent

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