10 FAQs About Induction Hardening

Unlocking the Heat:10 FAQs About Induction Hardening What exactly is induction hardening? Induction hardening is a heat treatment process that uses high-frequency electromagnetic fields to rapidly heat the surface of a metal workpiece. This targeted heating, followed by controlled cooling (quenching), creates a hardened surface layer with improved wear resistance and fatigue strength. What makes … Read more

Induction Hardening and tempering

Induction Hardening and tempering Surface Process Induction Hardening Induction Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. To this end, the steel is heated to a temperature slightly higher than the upper critical (between 850-900ĀŗC) and then cooled more or less quickly (depending on … Read more

What is induction tempering?

What is induction tempering?

Induction tempering is a heating process that optimizesĀ mechanical properties such as toughness and ductility
in workpieces that have already been hardened.
What are the benefits?
The main advantage of induction over furnace temperingĀ is speed. Induction can temper workpieces inĀ minutes, sometimes even seconds. Furnaces typicallyĀ take hours. And as induction tempering is perfect forĀ inline integration, it minimizes the number of componentsĀ in process. Induction tempering facilitates qualityĀ control of individual workpieces. Integrated inductionĀ temper stations also save valuable floor space.
Where is it used?
Induction tempering is widely employed in the automotiveĀ industry to temper surface-hardened componentsĀ such as shafts, bars and joints. The process is alsoĀ used in the tube and pipe industry to temper throughhardenedĀ workpieces. Induction tempering is sometimesĀ performed in the hardening station, sometimesĀ in one or several separate temper stations.
What equipment is available?
Complete HardLine systems are ideal for many temperingĀ applications. The chief benefit of such systemsĀ is that hardening and tempering are performed byĀ one machine. This delivers significant time and costĀ savings in a small footprint compared to alternativeĀ technologies. With furnaces, for example, one furnaceĀ often first hardens the workpieces, with a separate furnace
then being used for tempering. Solid stateĀ DAWEIĀ Induction HeatingĀ Systems are also used forĀ tempering applications.

induction tempering system

Induction Tempering Spring

Induction Tempering Spring with High Frequency Induction Heating Equipment

Objective Temper a spring by heating it to 300Ā°C (570Ā°F) in 2 ā€“ 4Ā seconds
Material Stainless steel AISI 302 springs- different length from 60 to
110 mm – outer diameters 8 mm.- wire diameter from 0.3 to 0.6Ā mm
Temperature 300Ā°C (570Ā°F)
Frequency 326 kHz
Equipment ā€¢ DW-UHF-10kW induction heating system
ā€¢ remote workhead, two 0.33Ī¼F capacitors (total 0.66Ī¼F)
ā€¢ multi-turn C-channel coil developed for this application
Process Springs are mounted on non-metallic mandrels to facilitateĀ loading and unloading and are placed inside the coil (picture).Ā Power is applied for 2 ā€“ 4 seconds, completing the temperingĀ process. The C-channel distributes the heating evenly andĀ enables the convenient staging and removal of the springs.
Results/Benefits Efficiency: Energy is applied directly to the springs only;surrounding air and fixturing are not heated.
Precision: temperature and duration of process are controlled
Convenience: method integrates into a continuous process

 

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