10 FAQs About Induction Hardening

Unlocking the Heat:10 FAQs About Induction Hardening What exactly is induction hardening? Induction hardening is a heat treatment process that uses high-frequency electromagnetic fields to rapidly heat the surface of a metal workpiece. This targeted heating, followed by controlled cooling (quenching), creates a hardened surface layer with improved wear resistance and fatigue strength. What makes … Read more

Induction Hardening and tempering

Induction Hardening and tempering Surface Process Induction Hardening Induction Hardening is a process of heating followed by cooling generally fast for increase hardness and mechanical strength of steel. To this end, the steel is heated to a temperature slightly higher than the upper critical (between 850-900ยบC) and then cooled more or less quickly (depending on … Read more

What is induction tempering?

What is induction tempering?

Induction tempering is a heating process that optimizesย mechanical properties such as toughness and ductility
in workpieces that have already been hardened.
What are the benefits?
The main advantage of induction over furnace temperingย is speed. Induction can temper workpieces inย minutes, sometimes even seconds. Furnaces typicallyย take hours. And as induction tempering is perfect forย inline integration, it minimizes the number of componentsย in process. Induction tempering facilitates qualityย control of individual workpieces. Integrated inductionย temper stations also save valuable floor space.
Where is it used?
Induction tempering is widely employed in the automotiveย industry to temper surface-hardened componentsย such as shafts, bars and joints. The process is alsoย used in the tube and pipe industry to temper throughhardenedย workpieces. Induction tempering is sometimesย performed in the hardening station, sometimesย in one or several separate temper stations.
What equipment is available?
Complete HardLine systems are ideal for many temperingย applications. The chief benefit of such systemsย is that hardening and tempering are performed byย one machine. This delivers significant time and costย savings in a small footprint compared to alternativeย technologies. With furnaces, for example, one furnaceย often first hardens the workpieces, with a separate furnace
then being used for tempering. Solid stateย DAWEIย Induction Heatingย Systems are also used forย tempering applications.

induction tempering system

Induction Tempering Spring

Induction Tempering Spring with High Frequency Induction Heating Equipment

Objective Temper a spring by heating it to 300ยฐC (570ยฐF) in 2 โ€“ 4ย seconds
Material Stainless steel AISI 302 springs- different length from 60 to
110 mm – outer diameters 8 mm.- wire diameter from 0.3 to 0.6ย mm
Temperature 300ยฐC (570ยฐF)
Frequency 326 kHz
Equipment โ€ข DW-UHF-10kW induction heating system
โ€ข remote workhead, two 0.33ฮผF capacitors (total 0.66ฮผF)
โ€ข multi-turn C-channel coil developed for this application
Process Springs are mounted on non-metallic mandrels to facilitateย loading and unloading and are placed inside the coil (picture).ย Power is applied for 2 โ€“ 4 seconds, completing the temperingย process. The C-channel distributes the heating evenly andย enables the convenient staging and removal of the springs.
Results/Benefits Efficiency: Energy is applied directly to the springs only;surrounding air and fixturing are not heated.
Precision: temperature and duration of process are controlled
Convenience: method integrates into a continuous process

 

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