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Induction Surface Hardening Shaft for Armature Shaft
Induction Surface Hardening for Armature Shaft
Objective
Induction Surface Hardening the gear end of an armature shaft to 58-65 Rockwell C at a depth of 0.02″(.51mm) on the center line of the teeth and to 49-55 Rockwell C at a depth of .010″ (.3mm) on the center line of the root.
Material: Steel armature shaft measuring 7″ (177.8mm) in length with a gear diameter of approximately 1/2 (12.7mm).
Temperature: 1700ยบF(926.7ยบC)
Frequency: 140 kHz
Equipment
โข DW-UHF-30kW induction heating system equipped with a remote workhead containing two (2) capacitors
totaling 0.5 ยตF
โข 4-20 mA input simulator
โข An induction heating coil designed and developed specifically for this application.
Process
A five turn helical coil is used to heat the gear end of the shaft to 1700ยบF (926.7ยบC) for 2.5 seconds to achieve the desired hardness.
Results/Benefits
Induction Heating Provides:
โข Pin-point accuracy
โข Maximum repeatability
โข Faster cycle time