Induction Surface Hardening Shaft for Armature Shaft

Induction Surface Hardening for Armature Shaft

Objective

Induction Surface Hardening the gear end of an armature shaft to 58-65 Rockwell C at a depth of 0.02″(.51mm) on the center line of the teeth and to 49-55 Rockwell C at a depth of .010″ (.3mm) on the center line of the root.

Material: Steel armature shaft measuring 7″ (177.8mm) in length with a gear diameter of approximately 1/2 (12.7mm).

Temperature: 1700ยบF(926.7ยบC)

Frequency: 140 kHz

Equipment

โ€ข DW-UHF-30kW induction heating system equipped with a remote workhead containing two (2) capacitors
totaling 0.5 ยตF
โ€ข 4-20 mA input simulator
โ€ข An induction heating coil designed and developed specifically for this application.

Process

A five turn helical coil is used to heat the gear end of the shaft to 1700ยบF (926.7ยบC) for 2.5 seconds to achieve the desired hardness.

Results/Benefits

Induction Heating Provides:
โ€ข Pin-point accuracy
โ€ข Maximum repeatability
โ€ข Faster cycle time

=