aluminum ingot induction melting furnace production line
Full auto aluminum ingot induction melting furnace production line for melting aluminum scraps,cans,slags to product aluminum ingots.
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Aluminum Ingot Induction Melting Furnace Production Line Design:
Tilting melting aluminum induction furnace is designed for Non-ferrous metal melting. Which is used for copper, aluminum, zinc, tin and lead melting. The induction power is 40KW-300KW. The induction heating power and melting furnace are equipped with water cooling system. The air cooling ones will need customization. The graphite crucible furnace capacity is 500-1500kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT aluminum.
The input power is 3 x 380V, 50/60HZ. Air cooling or water cooling induction melting furnace. More saving for the electrical power. Easy to operate and more stable for 24 hours working.
◆ Main application: Aluminum melting furnace.
◆ Other melting metal: Tin melting furnace, zinc melting furnace, lead melting furnace, copper melting furnace.
Aluminum is the most recyclable of all materials. Discarded aluminum is more valuable than any other item in the recycling bin.Aluminum is recycled through a variety of programs. The most commonly recognized consumer programs are curbside and municipal. Within the industry, building and automotive parts are collected for recycling. More than 90 percent of the aluminum in building and automotive parts is recycled at the end of use. All of these items serve as a feedstock and are sent to aluminum recyclers to be melted down in the secondary production process.
Advantages of electromagnetic melting aluminum induction furnace:
1, save energy and reduce the environmental temperature
Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.
2, rapid heating, temperature control accurate real-time
Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!
3 and long service life, simple maintenance
The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.
Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.
The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.
1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.
2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.
3 power closed-loop control, to avoid the temperature change caused by the power down.
4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.
5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.
6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;
7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;
8. The operation is simple and the power can be adjusted with the work;
9 (100%) load duration, maximum power, to ensure the operation of 24 hours.
Melting capacity of SMJD series melting aluminum induction furnace:
Aluminium Scraps Recycling Melting Process
SMJD induction melting furnace parameter
Aluminum,Copper,Iron Induction Melting Furnace manual