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Welding preheat machine|welding stress relieving system
Description
High quality induction weld preheat machine&welding stress relieving system for preheat welding Shipboard and Steel Structure,welding preheat pipeline,post welding stress relieving,PWHT welding preheat blankets,PWHT welding pipeline,post welding heat treatment,etc.
MYDĀ series of induction heating systemĀ are used for PWHT,postĀ weld, preheating welding,bending, piping, coating, fitting, stress relief, pre-weld heatĀ and post-weld heatĀ treatment.
ModelĀ and Technical Parameters
Model | MYD-40KW | MYD-50KW | MYD-60KW | MYD-80KW | MYD-100KW | MYD-120KW | |||||
Input Power | 3*380VAC (Default), 3*220VAC (Optional), 3*440VAC (Optional) | ||||||||||
Output Frequency | 2KHZ ~ 30KHZ | ||||||||||
Output Power | 40KW | 50KW | 60KW | 80KW | 100KW | 120KW | |||||
Input Current | 60A | 75A | 90A | 120A | 150A | 180A | |||||
AirĀ Cooling | Heating size:Ā¢100-1500mm | Size: 800*560*1350mm | |||||||||
DSP control | Max:900ā; Heating Speed: 5-400ā/min | Packing size:900*660*1560mm | |||||||||
6 ChannelsĀ control | 10 curves recorder | Net weight: 120kg | Gross weight with parts: 155-260kg | ||||||||
Main parts | Induction coil | K Thermocouple | R-1006Ā TemperatureĀ Recorder | ||||||||
Connection cable | Insulation Blanket | ThermocoupleĀ Connection cable |
ā Input Voltage: 380V, 3 phase, 50/60HZ
āĀ Output Frequency: 2KHZ ~ 30KHZ
āĀ Output Power: 2KW ~ 40KW
āĀ Cooling: air cooled
āĀ Ā Heating Speed: 5-400ā per minute
āĀ Heating temperature range: -30ā-900ā
āĀ Heating parts size range:Ā¢100-1500mmor equal
āĀ Induction coil: 10-45meters long high temperature cable with air cooled
āĀ Temperature recorder: 6 ChannelsĀ for temperature controlling
āĀ Thermocouple: K Type (5-45Ā MetersĀ long link cable)
āĀ Size: 800*560*1350mm Net weight: 120kg; Packing size:900*660*1560mm, Gross weight: 155kg.
The option parts ofĀ induction weld preheating machine:
āĀ Induction heating power
āĀ Induction coil (Clamp induction coil) or (Soft induction coil)
āĀ Connection cable for the convenient to link the coil and the heating power
āĀ Temperature controller
āĀ PLC touch screen
āĀ Temperature recorderĀ with printer
āĀ K type thermocouple&connection cable
āĀ Insulation Blanket
āĀ And other part.
MYD series induction post weld heat treatment machine,PWHT equipmentĀ to compare the resistantĀ heat:
āĀ Uniform
āĀ High Speed
āĀ EnergyĀ Saving: 30-80%
Features
āĀ Air cooling: working well at -10ā-40ā
āĀ Induction heating power: To heat the work job with insulation blanketĀ around it. High heating speed and heating efficiencyĀ with little energy lost.
āĀ PLC touching screen: Intuitive to see and easy to operate.
āĀ Soft induction coil: Easy to wind on different work piece.
āĀ The Removable opening Induction coil: easy to operate and move.
āĀ Temperature recorder: Record the whole heating curve.
āĀ Temperature Controller: Heating according to the heating requirement details with the Ā±3āĀ tolerance.
Applications&using fields
Our MYD series heating system are air-cooled induction heating equipment with DSP system.
Their main applications are pipeline heat, pre-weldĀ heat, post-weld heat treatment, stress relief, injection mold heating, annealing,Ā etc.
āĀ Pre-heat:for coating, bending, fitting&unfitting, weld.
āĀ Post-weld heat treatment: tank, boiler or other metal jobs
āĀ Heating: mold heating, shipboard, zinc bath, large& irregular metal parts
āĀ Pipeline heat: pipeline oil, pipeline gas, pipeline water, pipeline petrochemicalĀ and other pipeline material
TheĀ using fields involved are petrochemical, oil and gas pipelines, aerospace, shipbuilding, steel, tanks, boilers, vessels, pressure vessels, cylinders, metal structure, spatial structure, railway bridges, electricity water, mine construction, vehicle manufacturing, nuclear power, mining, plastics processing, energy saving process, mold, screw barrel
ĆĀ Heaters and parts for choice
No. | Heater&Parts | Picture | Quantity | Remark |
1. | MYD-40KW heater | |||
2. | MYD-50KWheater | |||
3. | MYD-60KWĀ heater | |||
4. | MYD-80KWĀ heater | |||
5. | 25m cable coil(air cooling) | Quick heat | ||
6. | 25m cable coil(water cooling) | |||
7. | 25m cable coil(high temperature) | |||
8. | Insulation blanketĀ Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā (800āĀ 1500*600*50mm) | |||
9. | Insulation blanketĀ Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā (800āĀ 900*600*50mm) | |||
10. | KĀ type thermcouple Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā Ā with 2m cable | |||
11. | ThermocoupleĀ Extend CableĀ 10m | |||
12. | ConnectionĀ CableĀ for coilĀ 10m | |||
13. | ER-1006 Temperature recorder |
MYD induction heating machine for PWHT preheating welding and heat treatment(PWHT)
1. Weld joint heating&heat treatment(PWHT):steel pipeline,Ā steel structure and steel sheet
2. Heating and insulation:Ā pipeline liquild, reactor,kettle, boiler, tank
3. Thermal assembly Heating: bearing, axle sleeve, engine motor and motor shell
4. Hot drying: food material, metal, printing film drying andĀ heat-shrinkĀ film
5. Factory warming: oil, gas and water heating
6. Coating heating:Ā pipeline, steel board
7. Melting: copper,aluminum,tin,zinc,lead
DifferencesĀ between MYD Series and MYDS Series induction PWHT equipment
Item | Power(KW) | PLC | Ā CoolingĀ type | Coil Cooling | Max Temperature | Power Size | Coil Length | ||
MYD | ā¦360 | 10 | Air cooling Waterā§100kw | Air for preheat Water for PWHT | 900ā | 10-360kw | 10-50m | ||
MYDS | ā¦360 | 4.3 | Air cooling Waterā§100kw | Air | 600ā | 2.5-360kw | 30-80m | ||
Item | USBļ¼ | DSP | Recorder Connector | Heating curve Storage | Thermocouple Connector | Remote control | Coil Connector | ||
MYD | ā | ā | ā | ā | ā | ā | ā | ||
MYDS | Ć | ā | Ć | Ć | ā | Ć | ā |
Main applications ofĀ MYD Series and MYDS Series induction post weld heat treatment machine:
Item | Preheat | Weld heat | PWHT | Thermal Assembly | Reactor heating | Tank heating | Injection Mold heating | Water | Gas | Oil | Pipeline Liquid |
MYD | ā | ā | ā | ā | ā | ā | ā | ā | ā | ā | ā |
MYDS | ā | ā | Ć | ā | ā | ā | ā | ā | ā | ā | ā |
Difference between MYD induction weld heaterĀ and ceramic pad heating elements(Quick heating)
Item | Heat | Insulation | Heating elements | Heating lost | Speed | Efficiency | Uniformity |
Induction | Direct | Inner | Less hot | Less | High | High | More |
Ceramic | Transfer | Outer | Hot | More | Low | Low | Less |