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Induction hardening Jaw Teeth of Carbon Steel
Category: Induction Hardening Tags: hardening, hardening carbon steel, hardening jaw teeth, hardening jaw teeth induction, high frequency, high frequency hardening, high frequency hardening teeth, high frequency induction hardening, induction hardening, induction hardening steel teeth, induction hardening teeth
Description
High frequency induction hardening Jaw Teeth of Carbon Steel surface process
Objective
Successful hardening of the jaw teeth using induction.
Equipment
DW-UHF-6KW-I handheld induction hardening machine
HLQ custom coil
Materials
Carbon steel jaw teeth supplied by the customer
Key Parameters
Power: 4 kW
Temperature: Approximately 1526Ā° F (830Ā° C)
Time: 10-15 sec
Process:
- A test coil was custom made for the application.
- The sample was fixed in position inside of the coil.
- Induction heating was applied to the teeth.
- The temperature of the sample was monitored during heating.
- Heat was applied until the hardening temperature was reached.
Results:
- System managed to achieve its maximum power.
- The tooth was heated to 830Ā°C in 12 sec.
- 930Ā°C was reached in 20 sec.
- The Curie point (around 770Ā°C) is reached in 5 sec.
Conclusions:
- System configuration āDW-UHF-6KW-I is suitable for the process.
- Classic coil is also suitable for this application.
Recommendations:
- Automation of the process can be achieved by moving either the HS with coil or the jaw in vertical direction.
- Proper cooling systems have to be chosen. Cooling capacity ā at least 4kW. Water-to-air system can be used, but it depends on the ambient operational temperature.