Induction Heating Steel Part For Hot Heading With IGBT Induction Heater
Objective Heating steel parts to 1900ĀŗF (1038ĀŗC) for hot headingĀ application
Material Steel parts with 7/16ā (11.11mm) OD and ceramic piece
Temperature 1900 ĀŗF (1038ĀŗC)
Frequency 440 kHz
Equipment ā¢ DW-UHF-6kW induction heating system, equipped with aĀ remote workhead containing one 0.66Ī¼F capacitor.
ā¢ An induction heating coil, designed and developedĀ specifically for this application.
Process A four turn helical coil with ceramic insert is used to heat aĀ 0.75ā (19mm) section of the part to 1900ĀŗF (1038ĀŗC) for 7.5Ā seconds. A ceramic piece is so the part does not come in
contact with the coil.
Results/Benefits Induction heating provides:
ā¢ Hands-free heating that involves no operator skill forĀ manufacturing
ā¢ Direct application of the heat on the work piece withĀ precision and consistency
ā¢ Even distribution of heating
ā¢ Low pressure and minimal residual part stress