Induction Brazing Copper Assembly

Induction Brazing Copper Assembly With High Frequency Heating Equipment

Objective Brazing a copper pivot assembly
Material Two copper uprights 2โ€ (5cm) wide x 4โ€ (10.2cm) high, copperย base 3โ€ (7.6cm) x 2โ€ (5cm) and .5โ€ (1.3mm) thick with 2ย channels for the uprights to the slide into, braze shims andย black flux
Temperature 1350 ยบF (732 ยบC)
Frequency 200 kHz
Equipment โ€ขDW-UHF-20kW induction heating system, equipped with aย remote workhead containing two 1.0ฮผF capacitors for aย total of 0.5ฮผF
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A three turn helical coil is used to heat the base of theย assembly. The copper uprights and two braze shims areย placed in the grooves in the base and black flux is applied. Theย assembly is placed in the coil and power is applied for 4ย minutes to braze both the uprights in place.
Results/Benefits Induction heating provides:
โ€ข Rapid localized heat which can minimize oxidation andย reduce cleaning after joining
โ€ข Consistent and repeatable joints
โ€ข Hands-free heating that involves no operator skill forย manufacturing
โ€ข Even distribution of heating

Brazing Brass To Copper With Induction

Brazing Brass To Copper With Induction

Objective: To braze brass end-connectors to copper tubes used in aircraft assembly air lines Material brass end connectors, copper tubes of different diameters

Temperature 1400 ยบF 750ยฐC

Frequency 350 kHz

Equipment DW-UHF-4.5KW induction heating system, including a three turn helical induction coil using two 0.33ฮผF capacitors (total 0.66ฮผF)

Process For smaller diameter parts, flux is applied to the entire part and the copper tube to brass joint is assembled using brazing preforms (allowing for the same amount of braze in each joint). The assembly is placed in the coil and heated for 20-30 seconds reaching a temperature of 1400ยฐF. For larger copper tube assemblies, the same process is used, but the braze alloy is stick-fed to the joint to prevent the alloy from flowing out of the joint. A foot switch control is recommended to enable better control of the process.

Results/Benefits

Economy: Power is consumed during the heating only

Consistency: the results of braze joints are repeatable and uniform

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