Induction Soldering Copper Wires

Induction Soldering Copper Wires With IGBT High Frequency Heating Units

Objective Soldering two copper wires to pre-installed turrets on a copperย buss bar
Material Solder dipped copper/nickel buss bar, 2 tinned strandedย copper wires, brazing stick
Temperature 446 ยบF (230 ยบC)
Frequency 230 kHz
Equipment โ€ข DW-UHF-6kW induction heating system, equipped with aย remote workhead containing one 1.2ฮผF capacitor.
โ€ข An induction heating coil designed and developedย specifically for this application.
Process A four turn split helical coil is used to solder the buss barย assembly. The 2 copper wires are applied to the turrets andย power is applied for 30 seconds. The brazing stick is fed byย hand to the heated parts and the braze flows evenly, creatingย the joint.
Results/Benefits Induction heating provides:
โ€ข Reduced solder time
โ€ข Even distribution of heating
โ€ข Joint to joint consistency

 

induction soldering copper wires

Induction Soldering Wires Onto Connection

Induction Soldering Wires Onto Connection With IGBT Induction Heating Units

Objective Heat connector assemblies for soldering
Material Device assembly
Tin plated brass terminalsย Solder paste
Temperature 500ยฐF (260ยฐC) 5-7 seconds
Frequency 360 kHz
Equipment DW-UHF-6kW induction heating system equipped with aย remote heat station, containing two 0.66 ฮผF capacitor.ย An induction heating coil designed and developed specificallyย for this application.
Process A single turn helical coil is used to heat the solder paste. Theย connectors are placed inside the induction heating coil and RFย power is applied for 5-7 seconds until the connector heats.
Solder paste is applied to the joint in two ways, stick-fed orย manually.
Results/Benefits โ€ข Compared to using a manual soldering iron, inductionย heating precisely applies heat to for higher quality solderย joints
โ€ข This is ideal for integrating with an automated system. Byย stick- feeding the solder more aesthetically pleasing partsย are produced.

soldering copper wires with induction

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