Ultraudio Frequency Induction Heating System

Description

Ultraudio Frequency Induction Heating System

Ultraudio frequency induction heating systems can work at the power of 30^300KW and its frequency ranges from 10 to 30KHz. Wih its digital design control system.All the DW-URF series can display the working voltage, current, working frequency and indicate the error. Its compact design makes small installation space and flexible working environment available. As a professional induction heating machine manufacturer, HLQ has also applied the mature and reliable IGBT series resonant design into the design of the circuit of  URF series.  The maintenance of DW-URF series are convenient and simple. Any non-professional operator can handle it.

Furthermore, the fast heating and high power features of DW-URF series have also made theirselves one of the most energy-saving heating methods compare with all the electric heating systems. The induction generators of ultraudio frequency induction heating systems allow the equipment of remote control systems according to customers’ request for actual usages, such as  0-10V/4-20mA power control interface, RS485 and RS232. This machines can also work automatically under the external control system and are suitable for different applications such as billets heating, auto parts heat treatment.

Main model and specifications

ModelDW-URF-30ADW-URF-30ABSDW-URF-40ABSDW-URF-50ABSDW-URF-40ABDW-URF-50ABDW-URF-60AB
Max output power30KW30KW40KW50KW40KW50KW60KW
frequency10-40KHz10-40KHz10-40KHz10-40KHz10-40KHz10-40KHz10-40KHz
Max input current48A48A62A75A62A75A90A
Working voltage342-430V
Input voltage3phase 380V 50HZ or 60HZ
Duty cycle100%
Water flow15L/min
(0.2Mpa)
15L/min
(0.2Mpa)
32L/min
(0.2Mpa)
32L/min
(0.2Mpa)
32L/min
(0.2Mpa)
32L/min
(0.2Mpa)
40L/min
(0.2Mpa)
Generator weight55KG35KG36KG38KG74KG75KG75KG
Transformer weightx25KG26KG28KG38KG50KG60KG
Generator size(mm)600x300x610600x300x610600x300x610600x300x610670x460x830670x460x830670x460x830
Transformer Size(mm)x420x320x330420x320x330420x320x330410x405x390410x405x390470x450x465
 Size690x400x730670x660x730670x660x730670x660x7301010x900x9901010x900x9901010x900x990
 Weight79kg92kg95kg99kg176kg185kg195kg

 

ModelDW-URF-80ABDW-URF-100ABDW-URF-120ABDW-URF-160ABDW-URF-200ABDW-URF-250ABDW-URF-300AB
Max output power80KW100KW120KW160KW200KW250KW300KW
Frequency10-40KHz10-40KHz10-40KHz8-30KHz8-30KHz8-30KHz8-30KHz
Max input current125A155A185A245A310A380A455A
Working voltage342-430V
Input voltage3phase 380V 50HZ or 60HZ
Duty cycle100%
Water flow50L/min
(0.2Mpa)
50L/min
(0.2Mpa)
68L/min
(0.2Mpa)
68L/min
(0.2Mpa)
80L/min
(0.2Mpa)
80L/min
(0.2Mpa)
100L/min
(0.2Mpa)
Generator weight130KG130KG138KG145KG185KG192KG198KG
Transformer weight86KG86KG95KG101KG116KG123KG126KG
Generator size(mm)750x550x1065750x550x1065750x550x1165750x550x1065850x600x1850850x600x1850850x600x1850
Transformer Size(mm)410x435x460410x435x460410x435x460410x435x460835x540x595835x540x595835x540x595
Size1160x1040x13201160x1040x13201160x1040x13201160x1040x13201170x1040x2000
890x650x700
1170x1040x2000
890x650x700
1170x1040x2000
890x650x700
 Size282kg282kg305kg316kg275kg
156kg
285kg
168kg
292kg
175kg

Main characteristics

  • IGBT inversion technology based LC series circuit.
  • Phase locking looping technology and soft switch ensure good reliability, realize power and frequency tracking automatically.
  • Diode rectifier cause high power factor more than 0.95
  • Working continuously with 100% duty cycle, power can be instantly turned on or shut off.
  • Perfect protective circuit and cooling system design, which ensure the good reliability of machine.
  • Low energy consumption: converts up to 97.5% above of the expended energy into useful heat. energy saving 15%-30% compared with SCR induction heating machine.
  • Environment friendly, clean, non-polluting process which will help protect the environment, improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise.
  • Operating and installation easily and safely
  • Can substitute traditional heating methods.

Application

Rod forging, rod hardening.

Bolt,nut forging

Heat treatment of shaft, gear, pin, etc.

Shrink-fitting

Steel wire and pipe annealing

Pipe bending.

Brazing

 

Product Enquiry