24h Continous Billet Heating Furnace with induction for the heating of copper/aluminum/iron steel billets before hot forming


Product Description

For heating various of bar materials: such as steel & iron, bronze, brass, aluminum alloy, etc.

Picture just for reference, color is changable with different power.

Functions and special specifications customized by customer’s requirements.

Features and Advantages:

1.Automatic:Automatic feeding, automatic selection of the work-piece is good or bad, automatic measurement of  temperature, automatic discharge.
2. Integrated design: Save installation time,cost and space.
3. Operation panel embedded displays machine operating states, to facilitate fault diagnosis.

 FeaturesDetail
1Heating fast and stablesaving 20%- 30% electric energy than traditional way;

High efficiency and low energy consumption

2Small in sizeEasy to install, operate and repair
3Safe and reliableNo high voltage, very safe to your workers.
4A cooling circulation systemAble to operate continuously 24 hours
5complete self-protect
function
many types of alarm lamps:
over-current, over-voltage, over hot, water shortage etc. These lamps can control and protect machine.
6Environmental protectionAlmost no oxide layer,
produced no exhaust, no waste-water
7IGBT TypeAvoid the interruption of unrelated electric net;
Ensure the long-life of the machine.

 

Parameter of billet heating furnace:

DW-MF-200DW-MF-250DW-MF-300DW-MF-400DW-MF-500DW-MF-600
Input Voltage3phases, 380V/410V/440V , 50/60Hz
Max Input Current320A400A480A640A800A960A
Oscillating frequency0.5KHz^20KHz ( Oscillating frequency will be customized according to the size of heating parts)
Duty Cycle Loading100%,24h continuously work
Cooling Water Desires0.1MPa<Water Pressure<0.3MPa, Water hardness<50
DimensionHost1000X800X1500mm1500X800X2800mm850X1700X1900mm
Extensionextension will be customized according to the material and size of heating parts
Weight110kg150kg160kg170kg200kg220kg
Depend on the dimension of extension

In the induction billet heating furnace the whole of the billets or slug is heated. Normally for short billets or slugs a hopper or bowl is used to automatically present the billets in line to pinch rollers, chain driven tractor units or in some cases pneumatic pushers. The billets are then driven through the coil one behind the other on water cooled rails or ceramic liners are used through the coil bore which reduce friction and prevent wear. The length of the coil is a function of the required soak time, the cycle time per component and the length of the billet. In high volume large cross section work it is not unusual to have 4 or 5 coils in series to give 5 m (16 ft) of coil or more.

induction forge heater principle

induction forge heating furnace for copper/brass/aluminum/iron steel hot forming

induction billet heating furnace

induction billets heater for copper/aluminum/iron steel hot forming

copper billets/bars/rods forge hot forming