Aluminum Melting Oven

High Quality Aluminum Melting Oven-Furnace with best price for melting and casting aluminum,induction Aluminum melting oven, furnace for aluminium melting,200kg^1200kg melting aluminum machine


HLQ induction equipment Co is a leader of induction heating machines|devices|units|systems manufacturers and designers for aluminum melting furnace,induction brazing,welding,induction forging,induction stress relieving,induction melting,induction post welding,induction hardening surface,induction PWHT,air cooled induction heating devices,etc.


Description

High Qualtiy Aluminum Melting Oven with induction for melting and casting aluminum,induction melting Aluminum Oven,aluminum induction smelter,Al melting oven,melting aluminum oven,etc.

Advantages of electromagnetic Al Melting oven with induction:

1, save energy and reduce the environmental temperature

Original diesel furnace workshop on pollution, but also the auxiliary exhaust pipeline, inside and outside the furnace heat has a large number of distribution in the workshop, resulting in high temperature workshop. So is the original furnace condition, most escapes to the air, there is heat conduction loss, the production of large power consumption, increase the cost of production. At the same time, the ambient temperature increases. The electromagnetic induction heating process, the heating element is through magnetic field heating, in order to reduce the loss of heat conduction, fast heating, melting rapidly, thus reducing energy consumption. Reduce electricity consumption. After the comparison of the experimental test and modification, the power saving effect is 20%-40%.

2, rapid heating, temperature control accurate real-time

Electromagnetic induction heating method is through the magnetic field lines make heating rapid heating, the rapid melting Aluminum Alloy. The temperature control is real-time and accurate, which improves the quality of the product and improves the production efficiency!

3 and long service life, simple maintenance

The traditional electric furnace heating method is to use resistance wire heating, resistance wire in the high temperature environment for a long time in the use of oxidation will result in reducing its service life, high maintenance costs. The electromagnetic heating coil is made of insulating material and high temperature wire, so the service life is long and without any maintenance.

4, power

Electromagnetic induction heating with the development and maturity of the technology, the production process and technology of components, software, such as reliable protection of the current power can be 2-200KW.

5, safe

The utility model adopts the electromagnetic induction heating, which can reduce the surface temperature of the machine, and the human body can be safely touched, so as to avoid the occurrence of burn and scald accidents caused by the traditional heating mode and protect the production safety of the employees.

Features

1 energy saving and environmental protection, Germany’s IGBT power devices, high reliability, stable operation and low maintenance costs.

2) the frequency of the digital phase locked loop tracking, automatic load impedance matching.

3 power closed-loop control, to avoid the temperature change caused by the power down.

4) over voltage, under voltage, lack of phase, over current, over heat protection, real-time display of the parameters, fault diagnosis and alarm; leakage automatic alarm, cut off the power supply and the working state of real-time display.

5) PID heating control system, uniform heating temperature, prevent molten aluminum temperature drift, burning less, homogeneous metal components to improve the product qualification rate.

6 (LED) digital temperature controller, measuring and controlling the temperature accuracy of up to 3 degrees centigrade, the quality of aluminum soup is good, the melting temperature rises quickly, the furnace temperature is easy to control, the production efficiency is high;

7) the integral structure of polycrystalline mullite fibers of furnace, small volume, good insulation property, low energy consumption, high efficiency, temperature above 1200 degrees, long service life;

8. The operation is simple and the power can be adjusted with the work;

9 (100%) load duration, maximum power, to ensure the operation of 24 hours.

Melting capacity of SMJD series induction melting furnace: 

 

TypeInput PowerMelting CapacityMax Temperature
steel, stainless steelcopper, gold, silver (scrap, Slag)aluminum, aluminum alloy,

Aluminum scrap, Aluminum slag, pop can

1800℃
SMJD-46360 KW200 KG500 KG200 KG
SMJD-48060 KW150 KG500 KG150 KG
SMJD-58080 KW200 KG600 KG200 KG
SMJD-60060 KW230 KG560 KG230 KG
SMJD-900120 KW300 KG900 KG300 KG
SMJD-90580 KW300 KG900 KG300 KG
SMJD-125080 KW400 KG1200 KG400 KG
SMJD-1250120 KW450 KG1350 KG450 KG
SMJD-1500120 KW500 KG1500 KG500 KG
SMJD-1550120 KW520 KG1560 KG520 KG
SMJD-1700160KW600 KG1700 KG600 KG
SMJD-2300160KW800 KG2000 KG800 KG
SMJD-3100200KW1200 KG3000 KG1200 KG

 

Aluminum melting furnace

 

Induction Aluminum smelter

Aluminum melting furnace with induction

 

Aluminium Melting furnace